Ford Explorer grinding brakes problems

Filed Oct 25, 2026 · SC

My 2020 Ford Explorer has had three episodes of grinding while driving, on September 24, September 26, and October 24, 2026. On October 24, I was traveling at approximately 50 mph when grinding lasted two to three seconds and the vehicle hesitated or slowed. After the grinding stopped, a start-stop warning flashed on the screen and normal operation resumed. The unexpected slowing while driving concerns me. The exact warning wording and mechanical cause are unknown. The odometer was 20,900 on October 24 and was likely around 20,600 during the September episodes. There was no crash, injury, death, or fire during any of the three episodes. The vehicle is subject to Ford recall 26S48 / the federal safety agency 26V402. As of October 25, the VIN lookup lists the recall as incomplete with no remedy available and anticipates a remedy in the second quarter of 2027. I do not know whether these symptoms are caused by the recalled defect. On October 7, I told Beach Ford that I was already having problems and was concerned about driving. The dealer said the recall fix was not released, gave a November estimate, and said it could not schedule the recall repair until release. I requested the OASIS history on October 7 and again October 13; no records have been received. On October 13, I asked to cancel the appointment for now because no fix was ready. An October 19 email confirms cancellation of the October 23 recall appointment at my request. On October 25, I emailed dealership management and Ford requesting a prompt assessment, written driving/towing guidance, transportation help, coverage clarification, and service records. I am requesting a review of these recurring symptoms and the unavailable recall remedy.

Filed Oct 14, 2026 · Electrical, Transmission · OH

When I am driving, every now and then there is a grinding/electrocution noise that my vehicle makes. When that happens, I lose all acceleration power until the episode stops then it seems like it kicks back into gear.

Filed Sep 16, 2026 · Driver assistance, Transmission · MO

While driving, vehicle made a grinding sound, and all systems related to cruise, 4wd, decent control all illuminated on dash. Vehicle was taken to dealer, metro ford. Metro ford stated the transfer case has failed internally, and being replaced under powertrain. A week later, I received a callback, and the service writer stated after replacing and a test drive- it is still an issue, and the vehicle has an issue- which they feel is the AWD module, AWD module failed causing clutch in transfer case to lock up when it shouldn’t be resulting in limited power and grinding and depletion of safety systems on vehicle. Dealer states ford is aware of the issue but offered me a discounted repair of 270 dollars vs the 7-800 that it costs to complete the repair. Vehicle is still in shop weeks later with warning lights on.

Filed Aug 31, 2026 · Steering · 197,000 miles · NJ

The contact owns a 2012 Ford Explorer. The contact stated that while driving at an undisclosed speed and making turns, the steering wheel made loud grinding sounds and was loose. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 197,000.

Filed Aug 25, 2026 · Suspension · CO

While operating the vehicle, a loud clunk occurred, followed by a grinding noise. I stopped the vehicle immediately. Upon exiting, I observed the rear driver‑side tire positioned at an abnormal angle. Inspection underneath the vehicle revealed a fractured rear control arm. This failure is consistent with recall 23S55, which applies to Ford Explorers manufactured between 6/25/21 and 7/6/22. My vehicle’s build date is July 2022, which falls within the affected production window. The damage is clearly consequential to the control arm failure.

Filed Aug 21, 2026 · Engine, Transmission · TN

While driving down a main road, the speed limit changed from 40 to 55 mph. When the gas pedal was pushed, the car violently jerked, did not speed up, and proceeded to have a grinding sound emitting from the engine. No warning lights appeared. The grinding noise continued until the vehicle was placed in neutral and back in drive. We began looking into it and found a recall for the transmission. We contacted a local dealership and were told that they would not be able to inspect or address the issue until Ford issues a remedy (projected to be 8-11 months from now). Since then, the car has experienced harsh upshifting, hesitation with acceleration, jerking, and grinding along with significant rolling when put in park and let off the brake. We contacted Ford directly with no avail. No one has had any advice to “help” with the issue until Ford decides to issue the remedy. We have essentially been told to either park it and continue to make payments on something that is of no use, or to keep driving it and go until it stops. The concern is we have two small children and can not risk engine/transmission failure while driving down the road. The safety of our children comes before anything else, and this vehicle no longer provides safety for them.

Filed Aug 17, 2026 · Transmission · 102,000 miles · FL

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, there was an abnormal grinding sound coming from the vehicle, and while the accelerator pedal was depressed, the vehicle failed to accelerate as needed. No warning lights were illuminated. The failure had occurred on several occasions. The contact received notification of the federal safety agency Campaign Number: 26V402000 (Power Train); however, the part to do the recall repair was not yet available. The vehicle was taken to a dealer to be diagnosed; however, the cause of the failure was not yet determined. The vehicle was not repaired. The contact stated that while driving approximately 25 MPH, the vehicle shuddered and failed to accelerate above 40 MPH. The vehicle was taken back to the dealer to be diagnosed; however, the cause of the failure was not yet determined. The vehicle was not repaired. The contact stated that while the vehicle was parked, the vehicle shuddered abnormally. The vehicle was taken back to the dealer to be diagnosed, and it was determined that there was an unknown black fluid inside the transmission. The contact was informed that the transmission needed to be replaced. The dealer stated that the failure was not associated with the federal safety agency Campaign Number: 26V402000 (Power Train). The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not notified of the failure. The failure mileage was approximately 102,000.

Filed Jul 15, 2026 · Engine · 85,000 miles · GA

The contact owns a 2020 Ford Explorer. The contact stated that while driving approximately 85 MPH, there was an abnormal popping and grinding sound coming from underneath the vehicle. The contact pulled over to the side of the road and became aware that the flex pipe with a part of the catalytic converter attached was touching the ground. The vehicle was towed to a dealer, where it was diagnosed and it was determined that the catalytic converter had sheared off in half, and the left side of the catalytic converter needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 85,000. The VIN was not available.

Filed Jul 15, 2026 · Transmission · PA

Driving down road and lost power with grinding gears. Vehicle displayed warning on instrument panel briefly. Had to stop in middle of road and shift to park then drive to resume.

Filed Jul 1, 2026 · Suspension · NY

My Explorer had Recall 21S32 completed at the dealership on April 1st. The remedy for recall 21S32 was insufficient. Within a month and a half I began hearing a metal clanking noise coming from the rear of the Explorer when I went over bumps. Very quickly the clanking became a lot of frequent loud squeaking. I brought it back to the dealership and they immediately heard the noise and were able to diagnose the problem as coming from the driver side rear wheel knuckle bushing. The service manager and the master technician both agreed that the suspension problem are a direct result of the recall work that was completed. While the Toe-link recall work was done correctly, the new torque placed on the knuckle bushing directly relating to the recall work has caused it to fail. It is obvious that the underlying defect caused the rear wheel knuckle to fail, leaving the vehicle unstable. Ford corporate is refusing to resolve the secondary structural damage caused by their defective safety component and their Safety Department refuses to provide a timeline for assistance.