2022 Ford Maverick Hybrid: engine failure

Filed Jan 7, 2025 · Electrical · SC

The entire electrical system failed in my truck while DRIVING IN A SNOWSTORM. New engine light saying “the PCM detected the power relay de-energized earlier than expected”. The most alarming thing is that this truck runs like there is nothing wrong with it. No warnings or alerts. Then all of a sudden it dies. Total loss of power in the vehicle. I’ve tried to have the dealership replace these issues but they have either canceled on me or have told me that the “part isn’t in”. Meanwhile, my truck is not safe to drive. I’ve read numerous reports of this same thing happening to other owners of this truck, with most of the consensus saying that the OEM factory wiring harness for the battery is bad.

Filed May 18, 2024 · Electrical, Engine · AL

The Maverick unexpectedly switched to limp mode and had engine failure while in motion. The Maverick would not go over approximately 25mph unless coasting faster on a downhill. On some uphills, it struggled to maintain 10mph. Turning the vehicle off and back on again did not alleviate the issue. Approximately two months ago, I started to have a check engine light on. It took the dealership two months to get my Maverick in for service. The service finally occurred this past Monday/Tuesday (13-14 May). Ford thought they fixed the issue which they had not. They also did the current recalls on the truck. This most recent highly dangerous issue happened after those recall software updates. The FordPass Alert: "The powertrain control module has detected the engine timing chains have exceeded 95% of their useful life and requires service now. The control system invokes a symptom of limited power." This is a common issue amongst Maverick Hybrid owners and Ford is not doing anything to fix the issue. Many Maverick owners are having it happen multiple times and at speeds up to 70 or 75 mph. it is preferable that Ford be forced to take responsibility and fix the issue before people are serious injured or killed. Thank you.

Filed May 11, 2024 · Engine · WV

On [XXX] my husband was traveling on [XXX] in Pennsylvania between mile markers [XXX] and [XXX], on cruise control driving 75mph. As he was starting up a steep incline, the Maverick (without warning) started to lose speed, went into LIMP mode (power to engine failed ) and the dashboard lit up with several different errors. He was in heavy traffic and had to swerve to the left median to pull over to safety, narrowly avoiding an accident. He did a vehicle inspection to ensure all fluids were still intact, wires were secure, etc. and did not detect anything wrong. He let the Maverick sit for 15 minutes and started the vehicle. The Maverick started with no issues, so he assumed it was a fluke and continued driving to reach his destination of Upstate NY from West Virginia. Before he could reach the NY border, his Maverick suddenly went into LIMP mode again while traveling up another incline on cruise control (also at 75mph). This time he was able to swerve to the right median to avoid causing an accident. He followed the same steps as before, and the Maverick turned on again without issue. He continued his drive to NY and was able to successfully make it without using cruise control. He brought it to our local Ford Dealership in Hagerstown, MD (the Ford dealerships in NY did not have capacity to assess the Maverick as we were only in NY for a couple of days). Our local Ford Dealership was not able to find anything wrong with the Maverick and said because they could not generate the same errors there was nothing they could do. We did show the the history of the errors as it's all contained on the Ford App, but they dismissed it as they couldn't figure it out. This happened again on [XXX] driving down [XXX] between mile markers [XXX]-[XXX], in a construction zone. He was thankfully able to pull over, narrowly avoiding getting rammed by a semi truck behind him. Our dealership refuses to help us fix the error. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Apr 2, 2024 · Electrical, Engine · TX

Engine failed while driving on highway. No noises, just check engine and multiple other warnings on instrument panel turned on. The vehicle lost power but would still drive at about 25 mph. I was able to stop the car in a safe place and after turning it off for 10 minutes it started up again like normal.

Filed Feb 26, 2024 · Engine, Transmission · NY

Engine completely fails while driving at highway speeds. Press on accelerator and no power. However Electronics, dash etc, are still on. It has happened 6 times in 2 weeks. Maverick has 26K miles. Each time I have had to coast to a safe shoulder or exit without any ability to accelerate. No warning lights, messages or other symptoms prior to occurrence. I have had it happen in "Normal" mode while using cruise control and lane assist. I have had it happen in "Normal" mode without using lane assist or cruise control. When it does happen, warning light says pull to safety, and check engine light remains on. I Am able to brake, place car in park, turn off car, restart, check engine light remains on and then am able to drive briefly again. It then happens again. Originally happened on Feb 14, 2024, then again on Feb 22, 2024, and then 4 times on February 25, 2024. Have taken back to dealer each time. Dealer cannot find anything associated with Code readings. Dealer is unable to duplicate. Ford has been unresponsive in providing any service bulletin. I am not the only Maverick Hybrid vehicle experiencing this. An outstanding engine failure and engine fire recall remains without resolution from Ford. I have given them permission to drive vehicle 100 miles, as that is when it first occurs. My vehicle is not safe to drive. My daughter and I were almost killed on high speed highway when the engine failed and 18 wheeler barreling down behind us. Ford has offered no solution or steps to compensate for this danger.

Filed Jan 3, 2024 · Engine · MI

Ford has recalled my 2022 Maverick for potential engine compartment fires due to catastrophic engine failure (reference: 23V380). A remedy was estimated to be available in mid-October, 2023. They have failed to provide a fix yet and this is taking way too long to be resolved.

Filed Nov 26, 2023 · Engine · OR

In May 2023, a recall was placed against my vehicle without a remedy. The recall is about premature engine failure and the possibility of engine combustion. The remedy was supposed to be ready by October 2023, but is not yet available. I have never gotten an update since the initial recall information. The recall says that loud engine clanking sounds are possible engine failure sounds. I hear those sounds often when shifting from gas to electric modes. I have been driving still knowing this for 6 months and am worried for my safety due to this recall and the lack of timely remedy.

Filed Nov 8, 2023 · Engine, Fuel system · HI

This has been a recall issue since I initially bought the vehicle brand new. I am active duty military and need this truck shipped to my next duty station and the shipping partner stated it won't ship cars that need recalls. Currently there is no planned action for this recall yet and it's estimated time for repairs states October 2023. It is now coming into the middle of November 2023 and no fix as of yet. Per Ford Motor Company: Manufacturer Recall Number23S27 the federal safety agency Recall Number23V380 Recall StatusRecall Incomplete, remedy not yet available Summary ON YOUR VEHICLE, THE ENGINE COULD FAIL PREMATURELY. IN THE EVENT OF AN ENGINE FAILURE, SIGNIFICANT QUANTITIES OF ENGINE OIL AND/OR FUEL VAPOR MAY BE RELEASED INTO THE UNDER HOOD ENVIRONMENT AND MAY MIGRATE TO AND/OR ACCUMULATE NEAR IGNITION SOURCES. ENGINE FAILURE IS EXPECTED TO PRODUCE LOUD NOISES EXAMPLE METAL-TO-METAL CLANK AUDIBLE TO THE VEHICLES OCCUPANTS. AN ENGINE FAILURE WILL ALSO RESULT IN A REDUCTION IN AVAILABLE ENGINE POWER. Safety Risk ENGINE OIL AND/OR FUEL VAPOR THAT ACCUMULATES NEAR A COMBUSTIBLE SOURCE MAY IGNITE, INCREASING THE RISK OF A FIRE. Remedy FORD MOTOR COMPANY IS WORKING CLOSELY WITH ITS SUPPLIERS TO DEVELOP A REMEDY FOR THIS REPAIR. WHEN THE REMEDY BECOMES AVAILABLE, FORD MOTOR COMPANY WILL NOTIFY YOU VIA MAIL TO SCHEDULE A SERVICE APPOINTMENT WITH YOUR DEALER FOR REPAIRS TO BE COMPLETED FREE OF CHARGE PARTS AND LABOR. THE REMEDY IS ANTICIPATED TO BE AVAILABLE BY OCTOBER 2023.

Filed Jul 10, 2023 · Airbags, Engine · CA

I got a letter from FORD about a 22C20 Recall of the side curtain airbag. January 2023 And I got a letter in the mail from Ford May 24 2023 and it says your 22C20 recall part is ready. I got an appointment from ford frontier June 1 2023 and when the dealer Service Advisor Jesus Labrada told me sorry, we don’t have a part for airbags. He told me the left side and right-side airbags need to be changed and we have just one side. He doesn’t take my car, he told me please call every 10 days to ask if we have a part or not. June 7 2023 I emailed Michael Marshall about the 22C 20 recall part. Do you have it and I got back to me and he said No part for recall yet. June 2023, I got another letter from Ford and Customer Satisfaction Program 22B39 about the vehicle, it may be possible a 12V battery connection may become loose, resulting in a no- start condition. June 2023, I got another letter from Ford about 23S27 on your vehicle, the engine could fail prematurely, in the event of an engine failure. And the letter says part may be available October 2023. Right now, I am not using this car, it’s just sitting in my driveway. It’s not safe for me, if engine fails and if I crash airbags are not working, I don’t want to make a risk to get me or someone else in the car to get a injury or die. I would like to return this Ford Maverick Truck for a full refund.

Filed Jan 30, 2023 · Electrical, Engine · MD

This is follow-up to the federal safety agency Complaint 11502916 reported 01/21/23: Maverick Hybrid was at dealer for 5 days. First - Brake issue many of us are experiencing was reportedly resolved (TSB 22-2493) by reprogramming PCM and SOBDM-C; brakes seem better at slow speeds now! Second- As for the two incidents when vehicle motor stopped while driving at speeds 50mph+ and accelerating, dealer put a "Hotline Contact" into Ford motor to seek guidance however all test came up with nothing in terms of determining the cause or resolution. Since the vehicle still runs, I picked up my truck and guess I will continue to drive it until 'Russian Roulette' makes truck break down again. Dealer did mention that the SOBDM is an electrical code for brakes and stalling so maybe the brake job also fixed the engine malfunction but they can't be certain. Regardless, experiencing total engine failure at highway speeds is very frightening! Until I have FORD documentation that the problem is with 100% certainty diagnosed and resolved, I will never travel with a passenger or a pet in my truck again for fear of engine failure at highway speeds could result in a horrible tragedy! I have been very lucky not being rear-ended or even worse with the two engine malfunctions; I pray my luck continues as FORD has no answers for me!

Filed Jan 21, 2023 · Brakes, Electrical · MD

Two issues with my 2022 Hybrid Maverick: First, the brakes are unpredictable. Often in slow moving situations, the brakes fail to engage until I ultimately have to floor the pedal often causing a grinding noise and abrupt stop. Attempts to slowly brake sometime fail. Passengers in truck are thrusted forward when this occurs and I often feel like I am going to rear end someone. Brakes will be assessed next week at my local FORD dealer in conjunction with the engine problem. For a SECOND TIME my ENGINE FAILED WHILE ACCELERATING on 55 mph highway. As I normally accelerated to cross the Choptank River bridge in MD, the engine revved but the car failed to accelerate, the engine malfunction came on and a red box saying to pull over safely. Having experienced this before, I knew I had to get off the highway. I barely made it across two lanes of traffic to pull off to the adjacent fishing pier. I noticed my electric power was a low as my window would barely move. I turned off the car and called my dealer. They advised that I could get a tow or if I felt safe, and the car turned back on, to drive it in even though the malfunction light was still on. So I drove it home Friday night and it goes to the dealer on Monday. However, this engine failure happened to me once before in early December which required a tow in to the dealer. Again, I was normally accelerating on RT.695 when the engine revved but the truck slowed/stopped in a exit/merge area. I did not have enough power to get to the shoulder so I managed to pull over into the small area of the merge/on ramp. At this time my car went into a Deep Sleep, nothing worked. Once towed to the dealer, they assessed my car had an "old" battery in it and replaced it. Guess it wasn't the battery since my engine has failed again. Also, since the first engine failure, my overall gas mileage only averages 35 mpg but before these episodes I averaged 41mpg for 8 months. Feeling VERY UNSAFE in my Maverick now!