2002 Hyundai Santa Fe problems

What is wrong

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Risk

If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy

Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1‑800‑633‑5151. Hyundai's number for this recall is 124.

Recall number 14V435000 · Recall details

What is wrong

Hyundai is recalling 83,355 my 2001-2003 santa fe vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. Road salt applied in these jurisdictions during the winter months may result in progressive, internal corrosion of the rear trailing arms, which could lead to thinning or perforation of the rear trailing arm steel. Owners may see or feel slight to moderate changes in vehicle operation which will increase if the vehicle is not repaired. These changes include a lowering of vehicle height that can lead to tire misalignment and steering pull. Owners may also notice a creaking sound.

Risk

If the corrosion is allowed to progress, the rear trailing arm may fracture while driving, thereby increasing the risk of a vehicle crash.

Remedy

Dealers will inspect the rear trailing arms for internal corrosion damage. If specified levels of corrosion damage are found, the rear trailing arms will be replaced. Rear trailing arms that do not require replacement will have drainage holes added and will be treated with rust-proofing material to arrest the corrosion process. Inspection, treatment and replacement procedures will be conducted at no cost to owners. The recall is expected to begin during may 2009. Owners may contact the hyundai customer assistance center at 1‑800‑633‑5151.

Recall number 09V123000 · Recall details

What is wrong

Certain sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars."

Risk

The tire pressure labels do not contain the information required by the standard.

Remedy

Owners will be provided with a correct label and installation instructions. Owner notification began on october 29, 2003. Owners should contact hyundai at 1‑800‑633‑5151.

Recall number 03V520000 · Recall details

What is wrong

On certain sport utility vehicles equipped with 2.7 liter v-6 engines, improperly manufactured crankshaft position sensors (cps) were installed. The cps cases were improperly manufactured and did not meet dimensional specifications. Internal gaps within the cases allowed epoxy to contact the printed circuit board, which resulted in cracking of the printed circuit board capacitor.

Risk

A damaged cps capacitor could result in engine stalling.

Remedy

Dealers will replace the cps. Owner notification began on march 10, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hyundai at 1‑800‑829‑9956.

Recall number 03V030000 · Recall details

In a letter dated april 14, 2009, hyundai-kia america technical center, inc (hyundai) notified the federal safety agency that it will conduct a safety recall of approximately 85,000 model year (my) 2001 through 2003 hyundai santa fe vehicles manufactured prior to january 27, 2003, that are registered and operated in the following salt belt states and the district of columbia:connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, and wisconsin.hyundai is recalling the vehicles to remedy a condition where internal corrosion of either the right or left rear trailing arms may result in fracture of the affected arm while driving, which could result in loss of vehicle control and a crash.the rear trailing arms will be inspected in the recalled vehicles using a procedure developed by hyundai to measure metal thickness.parts with perforations from corrosion or with metal below the specified thickness will be replaced with redesigned trailing arms.if the minimum metal thickness is met, drainage holes and and rust proofing material will be added to the existing rear trailing arms.although not subject components of this investigation, hyundai noted it would perform a similar procedure for the front subframes of the subject vehicles. Odi's analysis of complaint data revealed that 99% of all consumer complaints related to trailing arm corrosion were from vehicles either originally sold or operated in saltbelt states. Similarly 92% of the warranty claims were from vehicles originally sold or operated in saltbelt states.odi identified 30 rear trailing arm fracture incidents through analysis of complaint and warranty information and consumer interviews.twenty-nine (29) of the fracture incidents involved vehicles in states covered by the recall.based on hyundai's decision to conduct a safety recall this engineering analysis is closed.

EA08023