2006 Pontiac G6 problems

What is wrong

General Motors LLC (GM) is recalling certain model year 2006-2007 Chevrolet Malibu and Malibu Maxx vehicles manufactured April 1, 2006, to June 30, 2006, and 2006-2007 Pontiac G6 vehicles manufactured April 18, 2006, to June 30, 2006. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

Risk

If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy

GM will notify owners, and dealers will replace the torque sensor assembly, free of charge. The recall began February 24, 2015. Owners may contact Chevrolet customer service at 1‑800‑222‑1020 or Pontiac customer service at 1‑800‑762‑2737. GM's number for this recall is 14772. Note: This is an expansion of recall 14V‑153 to cover additional vehicles built between April 1, 2006 and June 30, 2006.

Recall number 15V064000 · Recall details

What is wrong

General Motors LLC (GM) is recalling certain model year 2004-2012 Chevrolet Malibu vehicles manufactured May 16, 2003, through October 11, 2012, 2004-2007 Malibu Maxx vehicles manufactured June 25, 2003, through April 5, 2007, 2005-2010 Pontiac G6 vehicles manufactured May 26, 2004, through January 4, 2010, and 2007-2010 Saturn Aura vehicles manufactured April 24, 2006, through May 26, 2009. In the affected vehicles, increased resistance in the Body Control Module (BCM) connection may result in voltage fluctuations in the Brake Apply Sensor (BAS) circuit. These fluctuations can cause one or more of these conditions: the brake lights to illuminate without the brake pedal being pushed; the brake lights to not illuminate when the pedal is pushed; difficulty disengaging the cruise control; moving the gear shifter out of the 'PARK' position without pushing the brake; and disablement of crash avoidance features such as traction control, electronic stability control, and panic braking assist features.

Risk

Any of the above failure conditions increases the risk of a crash.

Remedy

GM will notify owners, and dealers will attach the wiring harness to the BCM with a spacer, apply dielectric lubricant to both the BCM and harness connector and the BAS and harness connector, and will relearn the brake pedal home position, free of charge. The manufacturer distributed an Interim letter to customers on July 14, 2014. The recall began on August 18, 2014. Owners may contact General Motors customer service at 1‑800‑222‑1020 (Chevrolet), 1‑800‑762‑2737 (Pontiac), 1‑800‑553‑6000 (Saturn). GM's number for this recall is 13036.

Recall number 14V252000 · Recall details

What is wrong

General Motors LLC (GM) notified the agency on April 29, 2014, that they are recalling 56,214 model year 2007 and 2008 Saturn Aura vehicles. On May 22, 2014, GM increased the recall to include an additional 1,074,899 model year 2004-2008 Chevrolet Malibu vehicles manufactured from May 16, 2003, through October 5, 2007, model year 2004-2007 Malibu Maxx vehicles manufactured from June 25, 2003, through April 5, 2007, and model year 2005-2008 Pontiac G6 vehicles manufactured from May 26, 2004, through September 28, 2007, and equipped with 4-speed transmissions. The total number vehicles being recalled is now 1,131,113.

Risk

If the transmission shift cable fractures while the vehicle is being driven, the transmission gear selection may not match the indicated gear and the vehicle may move in an unintended or unexpected direction, increasing the risk of a crash. Furthermore, when the driver goes to stop and park the vehicle, despite selecting the ‘PARK’ position, the transmission may not be in ‘PARK.’ If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy

GM will notify owners, and GM dealers will replace the shift cable assembly and mounting bracket, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact General Motors at 1‑800‑553‑6000. GM's number for this recall is 14152.

Recall number 14V224000 · Recall details

What is wrong

General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

Risk

If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy

GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1‑800‑630‑2438, Saturn at 1‑800‑553‑6000, and Pontiac at 1‑800‑620‑7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.

Recall number 14V153000 · Recall details

What is wrong

Gm is recalling 8,012 my 2005-2006 pontiac g6 vehicles. The brake lamps may not operate properly because of corrosion in a wiring connector. Corrosion in the connector could cause the brake lamps to illuminate when the brake pedal has not been depressed, or the lamps may not illuminate when the brake pedal is depressed. In addition, the cruise control may not engage, and greater brake pedal force may be required to shift the vehicle out of park.

Risk

Brake lamps that are not operating properly may not warn a driver in a following vehicle of the braking status and could lead to a crash without prior warning.

Remedy

Dealers will apply a dielectric lubricant to the connector to prevent corrosion. This service will be performed for you free of charge. The recall began on february 17, 2009. Owners may contact pontiac at 1- 800‑620‑7668 or owner center at www.gmownercenter.com.

Recall number 09V036000 · Recall details

What is wrong

Certain vehicles originally built with cloth seats that were equipped with an automatic air bag passenger sensing system and later reupholstered with aftermarket leather seat cover kits are involved. Testing has indicated that the aftermarket leather seat covers can cause the passenger sensing system to malfunction.

Risk

If the passenger sensing system malfunctions, the front air bag on the passenger side may be disabled when it should be enabled, or enabled when it should be disabled. In either case, in the event of a crash that requires air bag deployment, a front passenger's level of injury may be increased.

Remedy

Because a replacement leather seat cover that is compatible with the passenger sensing system is not available, general motors (gm) will repurchase these vehicles in accordance with the terms stated in gm's letter to owners. The recall began on november 6, 2006. Owners should contact gm at 1‑877‑477‑1022 to begin the process of repurchasing their vehicle.

Recall number 06V417000 · Recall details

On May 14, 2014 General Motors (GM) announced a recall action (14V‑252) involving model year (MY) 2004-12 Chevrolet Malibu, MY 2004-07 Malibu Maxx, MY 2005-10 Pontiac G6 and MY 2007-10 Saturn Aura vehicles.An increased resistance can develop in the Body Control Module connection systems and result in voltage fluctuations in the Brake Apply Sensor (BAS, or brake light switch) circuit that can cause the brake lamps to malfunction.As a result, and according to GM, the brake lamps may illuminate when pedal application is not being applied or may not illuminate when pedal force is applied.Additionally, the cruise control may not engage or if it is engaged it may require increased pedal travel to disengage.Pedal application may not be required to move the shift lever out of PARK or additional travel may be required to move the shift lever out of PARK. Traction control, electronic stability control (ESC) and panic brake assist features may also become disabled. These failure conditions may increase the risk of a crash.The Office of Defects Investigation (ODI) opened Engineering Analysis EA13-005 on June 6, 2013 to further investigate complaints alleging that the brake lights did not operate properly on MY 2005-08 Pontiac G6 vehicles.The BAS in these vehicles produces a single analog voltage output proportional to the brake pedal's position.The BAS signal is used by various systems to determine both pedal position and rate of displacement, so a failure or inaccuracy of the signal may affect multiple systems.ODI also received similar complaints on MY 2009 Pontiac G6, MY 2004-11 Chevrolet Malibu and MY 2007-09 Saturn Aura vehicles that use the same BAS.All of these above models were included in the subject vehicle population of ODI's Information Request (IR) letter to GM.Prior to the recall announcement date, ODI received 855 reports of brake light malfunction resulting in one or several of the failure conditions.Eight (8) of the reports alleged crashes, with 1 resulting in an injury. Of these crash allegations, 2 were roll-away incidents, in which the shift interlock was moved out of PARK without pedal application and the vehicle rolled into another object.Three (3) crashes involved rear-end hits, which were believed to be due to brake light reversal.ESC/Traction Control failures were the alleged cause of 2 incidents, which resulted in unresponsive brake application and in 1 case caused the vehicle to leave the roadway.One (1) crash allegation was not counted as the circumstances of the crash were not related to any of the failure modes.ODI notes that it is difficult to determine the actual cause of incidents where brake light reversal or ESC/Traction Control failures were the alleged cause.In response to ODI's IR, GM submitted 2,268 unique reports that related to brake lamp malfunction. Combined with the data submitted during Recall Query 13-001, a total of 4,664 unique complaints were submitted.Twelve (12) of the GM reports alleged a crash, with 2 reporting minor injuries and 4 alleging property damage.Of the 12 reports, 3 involved brake light reversal allegations, 4 involved roll-away incidents and 2 involved ESC/Traction Control malfunctions. ODI did not include three (3) reports that involved allegations inconsistent with the alleged defect. This investigation is closed on the basis of GM's announcement of safety recall 14V‑252.The ODI complaints cited above can be reviewed at: http://www-odi.the federal safety agency.dot.gov/owners/Searchreference, see the attached list for ODI numbers.

EA13005

The Office of Defects Investigation (ODI) opened Recall Query RQ13-001 on February 4, 2013 in response to complaints alleging that the brake lights do not operate properly on model year (MY) 2005-2008 Pontiac G6 vehicles. Complainants allege that the brake lights illuminate when the brake pedal is not depressed, and turn off once the brake pedal is applied. In addition the driver may have difficulty shifting out of PARK, or the cruise control may not engage properly. In response to ODI?s Information Request, General Motors (GM) submitted a significant number of warranty claims and over 1, 100 reports that potentially relate to the alleged problem. ODI is continuing its analysis of this data. One of the GM reports also alleged a vehicle crash. ODI has received a total of 314 complaints, one alleging a crash.Based on the agency's current analysis, ODI has upgraded its investigation to an Engineering Analysis (EA13-005) to determine whether the subject vehicles present a safety related defect trend, and to further evaluate scope.The ODI complaints cited above can be reviewed at: http://www-odi.the federal safety agency.dot.gov/owners/Searchreference, see the attached list for ODI numbers.

RQ13001

Gm notified the agency by letter dated january 28, 2009, that it will conduct a safety recall of pontiac g6 vehicles built from january 3 through january 31, 2005.vehicles produced during this time period have shown a highly elevated incident rate of improper operation of the brake lamps. Odi opened this investigation after receiving reports that consumers would use their brakes and discover that the brake lamps would not illuminate.also, consumers report that the brake lamps would illuminate when the brake pedal was not applied.odi's review of the complaint data finds that the complaint rate for the january 2005 production is 20 times greater than for the remainder of the subject vehicle population.likewise, the warranty rate for the january 2005 production is 11 times greater than for the remainder of the subject vehicle population.in its letter to the federal safety agency, general motors (gm) explained that the primary cause of this brake condition was fretting corrosion (oxidation) of the connector pins on the body control module (bcm) that connect to the to the brake pedal position sensor (bpps).the corrosion prevents the bcm from receiving the correct signal voltage from the bpps.in december 2008, gm released technical service bulletin (tsb) #08-05-22-009 to provide technicians the correct repair procedures for subject vehicles that experience improper illumination of the brake lamps.this action taken by gm is sufficient to resolve the issues raised by this investigation.

PE08054

During this investigation, general motors (gm) indicated that approximately 15,600 model year (my) 2005 pontiac g6 vehicles built from november 3, 2004 through january 5, 2005 may experience a loss of power steering assist due to an insufficient crimp at the torque and position sensor transducer located in the steering column assembly. Gm has indicated that it plans to send letters to the owners of these vehicles to inform them that it will extend the warranty coverage for the eps system in their vehicles to 7 years or 70,000 miles.statistical analysis of the failures in the population affected by the wiring crimp problem indicate that the problem is an early life failure that should occur within the terms of the extended coverage.gm's investigation of eps failures in the subject vehicles identified a problem with the connector crimps during the two month production range covered by the warranty extension.during this period the crimps may be asymmetrical, resulting ininadequate pressure on the wire that can lead to electrical noise in the signal from the sensor to the controller.the controller may interpret this electrical noise as a malfunction of the system and default to manual mode (I.e., turn off the eps system).if the power steering assist is lost, the driver information center (dic) displays a power steering warning message, a chime is sounded, andthe service vehicle soon light will illuminate.in manual mode the steering requires increased effort, especially at speeds less than 20 miles per hour (MPH).odi's analysis of the failure data show that approximately 30 percent of the complaints and field reports (569 of 1913) involve vehicles built in the range covered by gm's extended policy, which account for only about 7 percent of the subject vehicle population.the complaint rate for the non-peak months is relatively high, at 673 per 100,000 vehicles.the rate for the peak months is 5 times higher at 3,645 per 100,000 vehicles.similar differences are evident in the warranty data, with approximately 27 percent of the eps warranty claims (1120 of 4145) involving vehicles built in the peak months.the warranty rate for the non-peak months is 1.5% and the rate for the peak months is 7.2%.odi identified 9 crashes that are potentially related to eps system failure in the subject vehicles.the crashes occurred at low speeds, such as driveway and parking lot type maneuvers.the crashes resulted in one alleged injury, but odi was unable to obtain information about the type or severity of the injury.none of the crashes involve vehicles built in the two month period covered by gm's extended warranty coverage.the subject vehicles use the same eps system as the my 2004 chevrolet malibu vehicles investigated by odi in ea04-018.although the failure rates are high in this investigation, particularly for the peak months, they are significantly lower than for the malibu vehicles investigated in ea04-018.as in those vehicles, the effects on steering effort are small at speeds greater than 15-20 MPH.accordingly, this investigation is closed. The closing of this investigation does not constitute a finding by the federal safety agency that a safety-related defect does not exist. The agency will continue to monitor complaints and information relating to the alleged defect in the subject vehicles and take further action in the future if warranted.

PE07023