2005 Pontiac Sunfire technical service bulletins
504 technical service bulletins and manufacturer communications cover the 2005 Pontiac Sunfire.
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.
- Unknown or other
- This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.
- Unknown or other
- Unknown or other
- Electrical system
- Unknown or other
- This service bulletin provides information for dealers/technicians on When and How to Submit a Field...
- Unknown or other
- Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles
- This service bulletin provides guidelines and diagnostic/repair information to technicians regarding...
- This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as...
- This service bulletin provides information for dealers/technicians on Service Programming System (SPS)...
- This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.
- This Warranty Administration bulletin provides retail and wholesale service personnel with the...
- The intent of this service bulletin is to identify aftermarket ALDL or DLC interface devices as potential...
- This bulletin provides information for electrical ground repairs using new General Motors replacement...
- This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake...
- This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil...
- This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License...
- This PI bulletin advises the technician on the proper way to install the pistons in an engine.
- Equipment: other: owners/service/other manual
- This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with...
- This service bulletin provides information about the Hunter wheel Road Force balancers that should be...
- This service bulletin provides information for dealers on how to submit a product information report (PIR)...
- This informational bulletin provides information for the IPC odometer programming method quick reference...
- This service bulletin provides graphics, information and guidelines for engine component wear to assist...
- Engine
- This service bulletin provides information for dealers/technicians on When and How to Submit a Field...
- This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter...
- This service bulletin provides service information on new torque specification and installation procedure...
- This warranty administration bulletin provides information regarding the field action courtesy...
- This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water...
- Visibility: defroster/defogger/HVAC system: rear window: electrical heating element
- Unknown or other
- This service bulletin provides information on OEM and Remanufactured Engine and Automatic...
- Power train
- Visibility: sun/moon roof assembly
- This service bulletin provides policy information on warranty administration guidelines for multiple...
- This informational bulletin provides information on a guide to help reduce repeat visits for the same...
- This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with...
- Equipment
- This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required...
- Fuel system, gasoline
- Equipment
- This bulletin provides information on Policies Applicable to All U.S. Dealers for Engine and Transmission...
- This informational bulletin provides guidelines and diagnostic/repair information to technicians regarding...
- This Bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for...
- Equipment
- This informational bulletin provides information for dealers/technicians on When and How to Submit a Field...
- This informational bulletin provides retail, wholesale and fleet personnel with General Motors...
- This informational bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake...
- This informational bulletin provides information on key code security rules and information on GM keycode...
- This informational bulletin provides information for dealers/technicians on Exterior Lamp Condensation and...
- This technical bulletin provides a procedure on how to clean and resurface aluminum wheel bead seats for...
- This informational bulletin provides information for dealers how to submit a product information report...
- This Bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for...
- This informational bulletin provides information on key code security and information on GM key code look...
- This informational bulletin provides information for the GM of Canada OnStar Cellular Communication...
- Equipment
- This bulletin explains the labor operation numbers used for submitting warranty claims for module...
- This informational bulletin advises of a new fuel injection kit used for decarbonizing the intake valves,...
- This informational bulletin provides information for the dealer technician to gather as much information...
- This bulletin provides information for electrical ground repairs using new replacement fasteners with...
- Engine and engine cooling: exhaust system: emission control
- Equipment: electrical: radio/tape deck/cd etc.
- Equipment
- Visibility: sun/moon roof assembly
- Engine
- Equipment
- This informational bulletin explains how the catalytic converters may need an inspection, cleaning or...
- Engine
- This warranty bulletin explains how to determine if an outside mirrior was damaged by the customer and...
- Equipment
- Engine and engine cooling
- This Bulletin provides procedures to correct a condition of Power Foldaway Mirror Glass Shake, Flutter at...
- This informational bulletin provides information on dealer responsibility for cargo carrying capacity...
- This technical bulletin provides repair information for repairing the IP to body harness connector to...
- Electrical system: instrument cluster/panel
- This warranty administration bulletin provides dealership personnel with policy and procedure requirements...
- IPC Odometer Programming Method Quick Reference Guide
- Information Regarding the Differences Between Fluid Leakage and Seepage
- Essential Tools that Include Consumable Parts (U.S. Only)
- Equipment: electrical
- Electrical system: software
- Equipment: other: owners/service/other manual
- This informational bulletin advises the possible issues that may occur using a scotch brite pad or highly...
- This informational bulletin explains how to update the older Onstar module software to new software over GSA.
- This warranty administration bulletin provides policy information with the field action courtesy...
- This information bulletin explains the labor operation numbers used for submitting warranty claims and how...
- This informational bulletin provides information for dealers how to submit a product information report.
- Electrical system: software
- This informational bulletin provides explanation on how to take snapshot data with a Tech 2 and upload it...
- Steering
- Electrical system: software
- This informational bulletin provides information for dealers/technicians on when and how to submit a field...
- Engine
- This technical bulletin provides a procedure on how to clean and resurface wheel bead seats
- This informational bulletin provides information on OnStar® VCIM is currently restricted parts
- This informational bulletin provides information on Inappropriate Warranty Claims Submitted for Damaged...
- Electrical system
- This warranty administration bulletin provide policy information for GM dealer empowerment program and...
- Equipment adaptive/mobility
- Electrical system
- This Informational Bulletin provides information for customers to report Missing or Inaccurate navigation...
- This informational bulletin provides information on return or reimbursement of customer owned CDs, DVDs or...
- This Warranty Admin bulletin provides retail and wholesale service personnel with the policies/procedures...
- This warranty nonadministrative bulletin provides information on the proper use of the labor op 0600014.
- This informational bulletin explains the programming method quick reference guide for the IPC Odometer.
- This preliminary information communication provides information to the technician about vehicles that have...
- This preliminary information communication provides information to the technician about vehicles that have...
- This preliminary information communication provides information to the technician about the use of...
- This informational bulletin provides additional information on how to install pistons and suggest what...
- This technical bulletin provides a procedure to reprogram the media disc player with the latest...
- This preliminary information communication provides information to the technician about vehicles that may...
- This informational bulletin provides information on how to test a battery and what is needed to warranty a...
- This informational bulletin provides information to gm dealers on the correct cleaning methods when...
- This informational bulletin explains the use of diesel fuel additives in an engine, are not required...
- This informational bulletins provides information on the intake manifold inspection/replacement after...
- This informational bulletin provides information on intake manifold inspection/replacement after severe...
- This informational bulletin provodes information on the gm of canada onstar cellular communication upgrade.
- This preliminary information communication advises the technician that ,when testing any circuit for open...
- This preliminary information communication advises the technician if unable to place an onstar call in the...
- This preliminary information communication advises the technician on the steps to diagnose and repair the...
- This preliminary information communication advises the technician the steps on repairing the concern
- This preliminary information communication provides information to help the dealership technicians perform...
- This preliminary information communication advises the technician on the steps for diagnosing the concern
- This preliminary information communication advises the technician, if unable to place an onstar call in...
- This preliminary information communication advises the technician the steps on diagnosing the concern
- This informational bulletin provides information on chemical staining, pitting, and corrosion on wheels...
- This technical bulletin provides a procedure to relearn the power folding mirriors and road test to...
- Equipment: electrical
- This informational bulletin provides information on vehicles may rock or move slightly forward or rearward...
- Engine and engine cooling: exhaust system: emission control: catalytic convertor
- Equipment: other: owners/service/other manual
- Equipment: electrical
- This informational bulletin provides an out line on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp...
- This informational bulletin provides information on Clarification of Use
- This preliminary information communication provides information to the technician about finding needle...
- This informational bulletin provides Information on Inappropriate Warranty Claims Submitted for Damaged...
- This informational bulletin provides information on exterior lamp condinsation and replacement guidelines
- This informational bulletin provides information on Behavior of Non-Upgraded OnStar Equipped Vehicles...
- This informational bulletin provides information on Part Restriction and Ordering Process Information for...
- This informational bulletin provides information on close coupled converters and there affect on newly...
- Electrical system
- Equipment: electrical: radio/tape deck/cd etc.
- Fuel system, gasoline
- OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification
- OnStar® Voice Fallback Number Update Some customers may have received a letter from OnStar® stating that...
- OnStar Voice Fallback Number Update
- Engine and engine cooling: exhaust system: emission control: catalytic convertor
- Equipment: electrical: navigational system(global positioning system)
- This informational bulletin provides information on a GM of Canada OnStar cellular communication upgrade.
- This warranty administration bulletin provides retail, wholesale and fleet personnel with General Motors...
- Electrical system
- Fuel system, gasoline
- This informational bulletin provides information to technicians regarding intake manifold...
- This informational bulletin provides information to advise dealers about seat belt buckles not operating...
- This informational bulletin provides information for dealers/technicians on when and how to submit a Field...
- Electrical system
- This informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.
- Equipment adaptive/mobility
- Electrical system
- This informational bulletin provides technicians with information regarding automatic transmission oil...
- This informational bulletin provides dealership personnel with information on flexible fuel vehicles...
- This informational bulletin provides information to assist dealership personnel with the identification of...
- This informational bulletin provides information to dealership personnel on upgrading certain OnStar...
- This informational bulletin provides technicians with a brake lathe calibration procedure.
- This informational bulletin provides information on communication with OnStar® module after Canadian...
- Equipment: electrical
- This warranty administration bulletin provides information to clarify proper transaction administration of...
- This informational bulletin provides information on control module diagnostics and configuration,...
- This informational bulletin updates information on electrical ground repairs using new replacement...
- This informational bulletin provides information on chemical staining, pitting, corrosion and/or spotted...
- Engine and engine cooling
- Equipment: electrical
- This informational bulletin provides a vibration analysis worksheet the technician can use in conjunction...
- This informational bulletin provide information for the technicians to repair the rear window defroster...
- This information provides the proper way to install the floor mats .
- J-35616-64B
- This warranty bulletin clarifies the use of dealer empowerment to satisfy the customer.
- Canadian Customers Unable To Place Calls And Turn By Turn Inoperative In The United States.
- A/C Blows Warm Or Poor Performance.
- XM Audio Traffic And Travel Link Availability And Operation.
- This informational bulletin explains how to care for wiper blades.
- This informational bulletin provides a quick guide to updating which model vehicle after replacing the IPC.
- Equipment: electrical: radio/tape deck/cd etc.
- Fuel system, gasoline
- This informational bulletin provides information on how to use floor mats.
- This informational bulletin provides the technician on what to do if the customer has a navagation concern...
- This informational bulletin provides additional information to the technicians and how to submit a field...
- This information bulletin provides the dealers on how to submit a product information report.
- This information bulletin provides the technician the information on how to properly clean a metal surface...
- This informational bulletin provides information on what products GM has to aid in the eliminating...
- Vehicle Recalls
- This informational bulletin was created to aid the technician in diagnosing the difference between a shock...
- Visibility: rearview mirrors/devices
- Equipment: electrical: radio/tape deck/cd etc.
- Equipment: electrical: radio/tape deck/cd etc.
- Equipment: other: owners/service/other manual
- Programming And Activation Of Replacement OnStar Modules.
- This informational bulletin provides explanation on using the tire sealent in the GM kit as a temporary...
- This informational bulletin advises the technician to update the Onstar from an analog system to a digital...
- This informational bulletin provides the technician with information on what E85 fuel may due to a non E85...
- This informational bulletin is to assist with the identification of issues that are not considered...
- This informational bulletin explains condensation in exterior lights and replacment guidelines for...
- Equipment: electrical: radio/tape deck/cd etc.
- Electrical system: software
- Canadian Customers Unable To Place Calls In The United States
- Information On Requests To Add OnStar Bluetooth Option.
- Electrical system: software
- This technical bulletin provides a procedure on cleaning a leaking rim, to correct a customers concern of...
- Refinishing Aluminum Wheels
- Equipment
- This Informational bulletin explains the warranty and policy exchange program for electronic devices and...
- Underbody Component Corrosion The following information may be helpful when addressing underbody component...
- This informational bulletin provides directions on submitting different PIRs
- Equipment: electrical: radio/tape deck/cd etc.
- This informational bulletin provides information on how to save fuel and proper maintenance without using...
- This informational Bulletin provides a revision for 10-08-110-001 to add the 2012-2014 model years.
- Equipment
- Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
- This warranty administration bulletin provide policy information on a revised customer concern not...
- Electrical system
- This informational bulletin provides information on close-coupled converter and engine replacement.
- This warranty administration bulletin provide policy information new tire warranty program and global...
- This informational bulletin provides information on key codes security rules and information on GM key...
- This technical bulletin provides a revision of 05-09-40-002F to add the 2013-2014 model years.
- This technical service bulletin provides a revision for 07-08-49-020G to add the 2014 model year and...
- This informational bulletin provides information for Disc Brake Warranty Service and Procedures.
- This informational bulletin provides information for Automatic Transmission Oil Cooler Flow Test Essential...
- This informational bulletin provides information for Engine Squealing Type Noise on Start-up or Vibration...
- This informational bulletin provides a revision for 11-00-89-005D to add additional Mandatory Minimum...
- This informational bulletin provides a revision for 02-08-98-002C to add the 2010-2013 model years and...
- This informational bulletin provides a revision for 09-00-89-008 to add model years, update the Labor...
- This informational bulletin provides a revision for 07-03-10-015B to add the 2013-2014 model years and...
- This informational bulletin provides a revision for 05-08-48-001B to add 2010-2014 model years and update...
- This informational bulletin provides a revision for 05-03-07-009E to add the 2014 model year and update...
- This informational bulletin provides a revision for 13-00-89-004A to include updated information.
- This informational bulletin provides a revision for 06-00-89-026J to add the 2014 model year and update...
- This informational bulletin provides a revision for 09-07-30-018C to add the 2014 model year and update...
- This informational bulletin is a revision for 09-00-89-016B to add the 2014 model year and update the...
- Electrical system: instrument cluster/panel
- This technical bulletin provides Warranty Administration
- This technical bulletin provides a revision of 13-00-89-004 to update car issues information for reference...
- This technical bulletin provides a revision of 99-04-20-002G to add 2013-2014 model years.
- This technical bulletin provides a revision of 10-00-89-017Z to include updated information.
- This warranty administration bulletin provide policy information on clarification of use-dealer...
- This informational bulletin provides information on fix it right for first time issues.
- This informational bulletin provides information on the appearance of chromed aluminum wheels due to...
- Electrical system
- This informational bulletin provides information pre-painting/cleaning process for TPO plastic fascias.
- This informational bulletin provides information on a update for the Electronic Component Exchange Program...
- This warranty administration bulletin provides information on the Clarification of Use for Dealer...
- Electrical system
- Engine and engine cooling
- This informational bulletin provides a list off all the issues revolving around new vehicles for a one...
- This informational bulletin provides information regarding the aftermarket device interference with onstar...
- This informational bulletin provides a step by step procedure on how to properly use the GM chemicals to...
- This warranty administration bulletin provides information regarding customer concerns not duplicated and...
- This informational bulletin provides information and rules for GM keycode look up applicationa dn the key...
- This informational bulletin provides a list of newly released PI and Bulletins in regards to recent...
- This informational bulletin provides a single point reference and strategy document to aid in reducing...
- Service brakes
- This warranty administration bulletin provides information on what should be considerd warranty damage or...
- Electrical system
- Equipment adaptive/mobility
- This preliminary informational bulletin provides a procedure for relearning the power folding mirriors and...
- This warranty administration bulletin provides information on the change in automatic transmission add...
- Visibility: rearview mirrors/devices
- This warranty administrational bulletin provides information on Clarification of Use
- This informational bulletin provides information on newly release bulletins used to fi the vehicles in the...
- Gm: service bulletin explaining when the safety belts are supposed to lock
- Gm: there may be noise coming from the cylinder head, because of low oil pressure which is caused by debris
- General motors corp: special coverage adjustment; analog onstar deactivation.
- Buick cadillac chevrolet gmc hummer oldsmobile pontiac saab saturn service campaign: special coverage...
- Concerns with clunk noise from front of vehicle turning maneuver / steering wheel rotation
- Information on 4T40-E (MN4) and 4T45-E (MN5) front wheel drive automatic transmission valve body...
- Release of steering gear stub shaft bearing kit for service
- Clunk felt/noise heard from steering column, steering gear and/or front of vehicle during turning maneuver...
- Parts update - timing chain tensioner design change
- Low oil pressure - inspect oil filter for damage
- Information on transferring original fuel rail to goodwrench engine
- M86/M94 transmission information to disassemble third fourth and fifth gear
- Clunk felt/noise heard from steering column, steering gear and/or front of vehicle during turning maneuver...
- Hesitation on acceleration after internal engine repairs - check injector harness orientation
- Higher than expected oil consumption blue smoke on acceleration
- Tick noise and misfire due to broken valve springs
- 4T40E or 4T45E will not shift no diagnostic trouble codes
- Vehicle will not move in either direction
- Service engine soon (SES) light and severe engine misfire on cylinders 1 and 4 or cylinders 2 and 3
- 4T40E/4T45E hard to shift
- Machining debris on the oil filter element
- Cruise control shuts off when the hazards are switched on
- Supplement to 05-06-01-003A - wrong throttle gasket part number
- Information on upgrading certain onstar generation 5 analog/digital-ready systems to onstar generation 6...
- Car issues - fix it right the first time (new issues in bold)
- Higher than expected oil consumption blue smoke on acceleration
- Tech 2 displays asterisk for the left front wheel speed sensor
- Vehicle hesitates, no start, lack of power, low fuel pressure
- Service engine soon (SES) light, misfire and valvetrain tick
- Product emission recall to replace the powertrain/engine control module (PCM/ECM). the powertrain/engine...
- Left outside breakaway mirror inoperative
- Front suspension noise on turns
- Engine failure due to water ingestion hydro lock
- Crank no start, low or no fuel pressure
- Left door molding binds on the fender cladding
- Sir light on, diagnostic trouble code B0036
- Momentary reduction of power steering ps assist on initial start up with low ambient temperatures
- Clunk noise from front end during low speed turns or maneuvers
- New cylinder bore liner replacement procedure
- Changes to labor time guide relating to front suspension labor operations components
- Vehicles may set anyone or a combination of front-wheel speed sensor anti-lock brake system codes as...
- Anti-lock braking system (ABS) front wheel speed codes - jumper harness
- Tick or timing chain noise from timing chain
- Left front door molding binds on fender when opening
- Sir light on and a diagnostic trouble code B0036
- Onstar center unable to perform remote diagnostic
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