2021 Tesla Model 3: ball joint or control arm failure

Filed Oct 22, 2026 · Steering, Suspension · VA

2021 Tesla Model 3 with approximately 110,000 miles. Loud creaking/squeaking noise from the front suspension (primarily passenger side) when driving at low speeds over bumps and during slow turns. The noise matches the known front upper control arm ball joint water intrusion issue documented in Tesla service bulletin SB-20-31-006 and widely reported by other Model 3 owners. No warning lights, messages, or other symptoms. The component is available for inspection. I have scheduled a service appointment with Tesla but the vehicle has not yet been inspected or repaired by the manufacturer or any independent shop. While currently only a noise (NVH) issue, progressive wear of this ball joint can lead to play in the suspension, uneven tire wear, degraded steering feel, and potential loss of control if the joint fails.

Filed Oct 9, 2026 · Suspension · NY

The owner reported a grinding noise coming from the front of the vehicle. The vehicle was taken to the Tesla Service Center in [XXX], where it was diagnosed on XXX, at 47,821 miles. Diagnosis found the front suspension required replacement of the front lower lateral links (left and right), the front lower compliance links (pair), and both front upper control arms. The repair was performed onXXX. The owner paid $2,035.20 because Tesla said the basic warranty had expired by time on XXX, although the vehicle was under the 50,000-mile limit. There was no crash, no fire, and no injury. The concern is premature failure/wear of the complete front suspension link set at under 50,000 miles. These suspension links are safety-critical components affecting steering and vehicle control, and failure or detachment could affect handling. The problem was confirmed and repaired by the Tesla service center. The symptom prior to repair was the grinding noise from the front; no warning lamps are known. Whether the replaced components are available for inspection is UNKNOWN. The failed components are the same front suspension lateral links addressed by the federal safety agency recall 21V835 (this vehicle was checked and is NOT in that recall population) and the front lower lateral link detachment under the federal safety agency investigation PE26006. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Aug 15, 2026 · Suspension · TX

My 2021 Tesla Model 3 with approximately 70,000 miles developed front suspension problems. It began with squeaking, creaking and groaning, similar to a rusty playground swing, especially while turning or when the suspension moved. The noise was worse in hot weather and progressively became extremely loud and constant during normal driving. I also began hearing intermittent knocking/"bonking" or clunking. I could even hear the suspension when the vehicle compressed as I sat in the driver's seat. There were no warning lights or messages. Tesla inspected the vehicle and diagnosed both front lower lateral links and both front lower compliance links as needing replacement, along with an alignment. Tesla estimated approximately $1,960. CPR EV Repair replaced the diagnosed lower suspension components. After removal, the bushings showed significant visible deterioration, including cracked, torn and separated rubber around the inner sleeves. CPR EV also advised that the front upper control arms were worn and would need replacement. I was concerned for my safety because failure or separation of a deteriorated front suspension component while driving could affect steering or vehicle stability and potentially cause loss of control. Although I did not experience a complete separation or crash, the rapidly worsening and eventually constant symptoms made me concerned about continuing to drive. I have Tesla's estimate, CPR EV documentation and photographs of the deteriorated components after removal.

Filed Aug 4, 2026 · Suspension · FL

my 2021 tesla model 3 required replacement of both front upper control arms due to premature wear. the vehicle developed suspension noise, and an inspection determined both upper control arm assemblies with ball joints needed replacement. the repair cost was $1,845, including a wheel alignment. i am aware of numerous similar owner reports involving premature front suspension component failures in tesla model 3 vehicles and am submitting this complaint because i believe this may represent a broader safety-related issue.

Filed Dec 30, 2024 · Suspension · NY

My car experienced a problem with the control arms and based on my research this is a known problem with Tesla Model 3 yet a recall hasn’t been issued

Filed Oct 1, 2024 · Steering, Suspension · PA

While driving, I started to hear a creaking sound while backing up and turning the wheel left. The sound became worse over the course of a few weeks. The steering also felt a little loose. I reached out to the manufacturer for a service appointment, and could only be scheduled about a month out. After a few weeks, while trying to parallel park, the car felt like a tire was stuck, or had a flat. I stopped the car to look at all of the tires and they looked fine. When I returned home, I tried to recreate the issue with my wife moving the car slowly from the driver seat while I looked at the wheels. As she turned and backed up, the creaking sound was very loud, but the tires looked fine. When she put the car in drive and began to pull back into the driveway, I could see the front passenger tire was turned abnormally far to the left, looked like it was leaning, and it was locked (not rolling). Once we had the car in a safe position, I jacked up the car and looked at the passenger control arm to see a bolt completely missing from the front suspension lateral link. The other bolt was 1/2 of the way out and barely holding on. If this had come apart at highway speeds, I am afraid it could have killed or seriously injured my family.

Filed Aug 15, 2024 · Suspension · MA · crash

Without any warning from feel unstable, wobbly, or noisy, my car began pulling hard to the right as I was going straight on a small street. I was going about 10 m-15 miles an hour. My steering wheel did not respond to my efforts to straighten the vehicle and my brakes did not slow the car’s path. I was only stopped by two parked cars on the side of the road that I bounced off of. When I got out, bystanders pointed to the sheared tie rod on the front passenger side. The witnesses stated it was clear from their view that if I had been going faster on a wider street there would have been severe injury Instead of only three cars being damaged. My car was three years old and had passed its annual inspection one week before. The police were called twice but did not come within three hours so the car was towed without a police report.

Filed Jan 3, 2023 · Suspension · TX

The wheel control arm bolts that hold the wheel onto the vehicle slowly unscrewed until they fell out (x2 bolts per wheel). It is available for inspection upon request. If a disconnected fully inflated tire is sucked under the car at high speeds, it may potentially flip the vehicle, badly rupture the battery pack or the wheel may jettison from the vehicle onto surrounding vehicles. It is unknown what kind of damage or after-effect would take place if the battery were severely damaged by an inflated tire and rim. The problem was observed, documented and repaired by Tesla. The effects of the problem were only observed at 1 MPH. A recall of this specific issue was listed for other Model 3 2021 vehicles, but our vin # was not included in this recall, while it should have been. Tesla has inspected the vehicle one time and claim the vehicle is now safe to drive. Insurance would not participate in any claims regarding this type of incident because nobody was hurt. We did not receive any warning prior to failure, not even a wobble, shimmy, clunk or precursor of any kind. The car appeared to be perfectly solid and then suddenly the wheel came off. The car did not crash into anything other than the ground when the wheel disconnected.