Tesla Model 3 ball joint problems

Filed Oct 30, 2026 · Steering, Suspension · CA

I am reporting a premature and severe multi-component front suspension failure on my 2020 Tesla Model 3 that poses a serious steering and control safety hazard. While driving and turning at low speeds (such as parking), the front end began emitting a loud mechanical clicking and popping sound. A certified technician diagnosed the vehicle and found that multiple critical suspension components had failed or worn prematurely at just 55,089 miles. The failures include the front lower lateral links, front lower compliance links, front upper control arms, stabilizer bar and front end hubs failing completely and simultaneously. This is a well-documented issue among 2018–2020 Model 3 vehicles and is currently the subject of an active the federal safety agency Preliminary Evaluation investigation regarding front lower lateral link detachment. Premature failure of these load-bearing suspension components compromises the vehicle’s structural integrity, accelerates extreme tire wear, and presents an immediate risk of component separation or sudden loss of steering control at high speeds. Tesla should issue a safety recall for these defective suspension components and compensate owners for out-of-pocket repairs.

Filed Oct 26, 2026 · Steering, Suspension · CA

I drove over a bump in the road and all of a sudden the car started making a very loud clunky noise in the front suspension. I was close to home so I turned around and drove it back home for inspection. I found the lower control arm on the suspension is completely disconnected because the bolt is backed out of the joint. The steering had occasionally made some creak sounds in the past but it never felt loose. Seeing the lower control arm disconnected could have severely limited the steering of the vehicle thus this seems like a serious safety issue. I have scheduled an appointment for repair with Tesla Service.

Filed Oct 22, 2026 · Steering, Suspension · VA

2021 Tesla Model 3 with approximately 110,000 miles. Loud creaking/squeaking noise from the front suspension (primarily passenger side) when driving at low speeds over bumps and during slow turns. The noise matches the known front upper control arm ball joint water intrusion issue documented in Tesla service bulletin SB-20-31-006 and widely reported by other Model 3 owners. No warning lights, messages, or other symptoms. The component is available for inspection. I have scheduled a service appointment with Tesla but the vehicle has not yet been inspected or repaired by the manufacturer or any independent shop. While currently only a noise (NVH) issue, progressive wear of this ball joint can lead to play in the suspension, uneven tire wear, degraded steering feel, and potential loss of control if the joint fails.

Filed Oct 17, 2026 · Steering, Suspension · OR

This is to serve as a registered complaint in conjunction with the premature component failure and degradation of front lower lateral links and suspension parts under the federal safety agency investigation PE26006. In August 2026 while operating my 2018 Tesla Model 3 while driving at all speeds experienced a failure of the front suspension system. There was an intense creaking/groaning/clunking noises from the front wheels and/or front suspension that we felt extremely uncomfortable operating the vehicle fearing for the safety of the passengers. Upon taking the vehicle to the Tesla Service Center, technicians diagnosed the vehicle with severely degraded and failing front lower arms, compliance links, and control arm bushings. My vehicle only had a little over 29,000 total miles on the odometer. This premature degradation represents a critical component failure rather than standard wear and tear. A failure or detachment of the lower lateral link at highway speeds presents an immediate safety risk due to potential loss of directional steering control. This failure is directly identical to the conditions outlined in the federal safety agency Office of Defects Investigation Preliminary Evaluation PE26006, opened on July 29, 2026, targeting front lower lateral link failures on 2018–2020 Model 3’s. The issue has since been repaired by Tesla Service on October 6, 2026. I am filing this complaint to formally document this premature safety component failure for the ongoing PE26006 federal investigation. We stopped driving the vehicle and used our other cars, waiting for appointments at Tesla, as well as waiting for the parts to arrive, which took quite a while. Thankfully, we had a couple other cars that we were able to use while we were waiting for the repair to be performed.

Filed Oct 9, 2026 · Suspension · NY

The owner reported a grinding noise coming from the front of the vehicle. The vehicle was taken to the Tesla Service Center in [XXX], where it was diagnosed on XXX, at 47,821 miles. Diagnosis found the front suspension required replacement of the front lower lateral links (left and right), the front lower compliance links (pair), and both front upper control arms. The repair was performed onXXX. The owner paid $2,035.20 because Tesla said the basic warranty had expired by time on XXX, although the vehicle was under the 50,000-mile limit. There was no crash, no fire, and no injury. The concern is premature failure/wear of the complete front suspension link set at under 50,000 miles. These suspension links are safety-critical components affecting steering and vehicle control, and failure or detachment could affect handling. The problem was confirmed and repaired by the Tesla service center. The symptom prior to repair was the grinding noise from the front; no warning lamps are known. Whether the replaced components are available for inspection is UNKNOWN. The failed components are the same front suspension lateral links addressed by the federal safety agency recall 21V835 (this vehicle was checked and is NOT in that recall population) and the front lower lateral link detachment under the federal safety agency investigation PE26006. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Oct 2, 2026 · Suspension · CA

There was a clicking noise that was heard as my wife (along with our [XXX] son) was driving on the freeway. She reached her destination and once she parked and tried to move out of the parking lot, she could not turn the wheel. The suspension control arm (specifically, the inner mounting eyelet and bushing of a front lower link) has detached and dropped down beneath the underbody shield. After taking it to Tesla Collision, it is reported that the front lateral link completely disconnected from the subframe while driving. Tesla has acknowledged this as there is an active bulletin (Service Bulletin SV-23-31-001) for torque check on this component. This issue is also identical to the HTSA Recall 23V‑235, however, our VIN is not included in the batch. Tesla is quoting around $7k for repairs. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Sep 8, 2026 · Suspension · CA

During a routine inspection by an independent mechanic, it was discovered that the front lower compliance link (control arm) bushings are severely cracked on both the left and right sides of my 2018 Tesla Model 3. Both the compliance links and the lateral links require immediate replacement to prevent a catastrophic structural failure. Tesla Service has provided a repair estimate of $2,012.00 to fix the issue, which they are refusing to cover under warranty or past recalls. Safety Consequence: Cracked and failing compliance link bushings compromise the structural integrity of the front suspension. If these suspension links completely separate or fail while driving at highway speeds, it could cause an immediate loss of steering control, severe wheel misalignment, or a wheel detachment, creating an extreme risk of a high-speed crash. Relevance to Active Investigations: I am filing this complaint specifically to be included in the federal safety agency's active Preliminary Evaluation (PE26006) regarding front lower suspension link detachments on 2018–2020 Model 3 vehicles. The failure of my vehicle's compliance links demonstrates that the front suspension components on early Model 3 production units are experiencing premature structural degradation and wear that goes well beyond the scope of Tesla's previously limited lateral link recalls (23V‑235 and 21V‑835).

Filed Aug 15, 2026 · Suspension · TX

My 2021 Tesla Model 3 with approximately 70,000 miles developed front suspension problems. It began with squeaking, creaking and groaning, similar to a rusty playground swing, especially while turning or when the suspension moved. The noise was worse in hot weather and progressively became extremely loud and constant during normal driving. I also began hearing intermittent knocking/"bonking" or clunking. I could even hear the suspension when the vehicle compressed as I sat in the driver's seat. There were no warning lights or messages. Tesla inspected the vehicle and diagnosed both front lower lateral links and both front lower compliance links as needing replacement, along with an alignment. Tesla estimated approximately $1,960. CPR EV Repair replaced the diagnosed lower suspension components. After removal, the bushings showed significant visible deterioration, including cracked, torn and separated rubber around the inner sleeves. CPR EV also advised that the front upper control arms were worn and would need replacement. I was concerned for my safety because failure or separation of a deteriorated front suspension component while driving could affect steering or vehicle stability and potentially cause loss of control. Although I did not experience a complete separation or crash, the rapidly worsening and eventually constant symptoms made me concerned about continuing to drive. I have Tesla's estimate, CPR EV documentation and photographs of the deteriorated components after removal.

Filed Aug 13, 2026 · Steering, Suspension · MD

I am the owner of a 2022 Tesla Model 3. The front control arms on this vehicle are defective as manufactured. From the factory, these components have demonstrated premature failure, abnormal noise, loosening, and/or separation risk that is not consistent with normal wear on a low-mileage vehicle of this age. Symptoms experienced include [describe your exact symptoms clearly and factually — examples: progressive clicking, clunking, popping, or creaking from the front suspension/wheel area; especially noticeable during low-speed turns, reverse, or over bumps; any feeling of looseness, pull, or change in handling; any actual detachment or near-detachment]. These symptoms began at approximately 75000 miles on July 27th 2026. This is not isolated wear. Front control-arm and related suspension-link failures (including lower lateral links that can detach from the subframe) have been the subject of multiple owner complaints, prior Tesla recalls (including the federal safety agency campaign 21V‑835 for improperly torqued lateral-link fasteners on certain Model 3/Y vehicles and the later 23V‑235 expansion), technical service bulletins addressing water intrusion and noise in upper control arms, and a current the federal safety agency preliminary evaluation (opened 2026) into front lower lateral-link detachment on a large population of Model 3 and Model Y vehicles. Owners report that failures can occur with little or no prior dashboard warning, only possible audible cues, and can render the vehicle undrivable or cause sudden changes in alignment and directional control. A sudden separation or failure of a front control arm/lateral link while the vehicle is in motion creates an unreasonable risk of loss of vehicle control, crash, or injury to the driver, passengers, and other road users. Because the condition appears to originate from factory assembly, design, or component durability issues rather than owner abuse or ordinary high-mileage wear, and because similar failures are widely reported across Tesla owners.

Filed Aug 12, 2026 · Suspension · FL

While driving, I noticed that the vehicle suddenly began pulling to the right. There were no warning lights, warning messages, or alerts displayed on the vehicle's screen before I noticed the problem. I took the vehicle to the Tesla Service Center and reported that the vehicle was pulling to the right. The service center determined that the issue was likely related to the front suspension and recommended replacement of the front lower lateral links, front lower compliance links, and front upper control arms, along with a four-wheel alignment. The vehicle had approximately 80,000 miles at the time of the repair. The service center explained that these suspension components can wear at higher mileage, particularly because of the weight of the vehicle and its battery. I paid out of pocket for the recommended suspension repairs and four-wheel alignment. The repair invoice is available for inspection upon request. Before the repairs were completed, I was driving the vehicle without knowing that there was a potential problem with the front suspension. The vehicle pulling to the right affected its handling and steering and created a safety concern for me and others on the road. There were no warning lights, messages, or other indications from the vehicle alerting me to a potential suspension problem. I was also not warned by the Tesla service center that the issue could be related to a known or potentially widespread suspension problem. A few days after having the repairs completed, I became aware of an the federal safety agency investigation concerning front suspension issues involving Tesla vehicles, including the same make, model, and model year as my vehicle. I had already paid out of pocket to have the affected front suspension components replaced. I am submitting this complaint to document the suspension problem, the safety risk I experienced, and the out-of-pocket expense I incurred to correct the issue. I am concerned that I was placed at risk by a potential su