Excessive frame corrosion and corrosion holes involving even rear subframe
2002 Toyota Tundra body problems
154 complaints (32% of all complaints for this car). Typical mileage when it fails: 120,000. 1 crash reported.
- owner complaints
- 154
- of this car's complaints
- 32%
- typical mileage
- 120,000
- crashes
- 1
- recalls
- 1
Which part fails
- Body76
- Frame and members45
- Frame and members: underbody shields19
At what mileage
Complaints by mileage at the time of the problem.
Toyota Tundra body problems in other years
Related recalls
Structure: frame and members: underbody shields
- What is wrong
- Toyota is recalling model year 2000-2003 tundra vehicles originally sold in or currently registered in the following states: connecticut, delaware, illinois, indiana, kentucky, maine, maryland, massachusetts, michigan, minnesota, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virginia, wisconsin and the district of columbia. Excessive corrosion of the rear cross member may cause the separation of the spare tire stowed under the truck bed which would present a road hazard that could cause a crash. Also, corrosion of the rear cross member could affect the rear brake lines and the proportioning valve resulting in diminished braking capability.
- Risk
- Separation of the spare tire and diminished brake capacity could increase the risk of a crash.
- Remedy
- Toyota is asking owners of the affected vehicles to remove the spare tire from under the vehicle until a remedy can be obtained. Dealers will inspect the rear cross member and related components, including the brake lines, and replace them if necessary. If the cross member does not need to be replaced, it will be sprayed with a corrosion protection compound. These services will be performed free of charge, however multiple visits to the dealer may be required. The safety recall is expected to begin on or about april 30, 2010. Owner may contact toyota at 1‑800‑331‑4331.
Recall number 09V444000 · Recall details
What 2002 Toyota Tundra owners say
Most recent owner complaints, unedited.
Frame needs replacement
The contact owns a 2002 Toyota Tundra. The contact, who is an independent mechanic, stated that the fuel tank had detached. The contact stated that the subframe was extremely rusted. There were no warning lights illuminated. The contact stated that the failure was related to the federal safety agency Campaign Number: 09V444000 (Structure). The contact called the local dealer, but the vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 190,000.
The contact owns a 2002 Toyota Tundra. The contact stated that the frame and the front bumper were severely rusted. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was approximately 117,000.
The contact owns a 2002 Toyota Tundra. The contact stated that after taking the vehicle to be checked for corrosion to the subframe, the contact was advised that there was significant corrosion on the subframe and the supports underneath the truck bed. The contact was informed that the vehicle was unsafe to drive with any type of load in the truck bed. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 180,000.
I was doing maintenance on front and lifted splash guard for access to bolt. On top of the frame, near the firewall, was severe rust. It looks as if the frame could crack at any time. If this happened in highway speed or in traffic, severe risk of injuries. These are known to have issues in salt states (had recalls) and I thought I checked it pretty good before buying. I think this may be from the air conditioning drain system.
The contact owns 2002 Toyota Tundra. The contact stated that upon taking the vehicle to an independent mechanic for an oil change and tire rotation, she was informed that the subframe was severely corroded, and the vehicle was unsafe to be driven. The dealer and the manufacturer were not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 250,000.
The contact owns a 2002 Toyota Tundra. The contact stated that while the vehicle was in for routine maintenance, the mechanic discovered severe rusting and corrosion on the subframe of the vehicle. The vehicle was taken to the local dealer who determined that the vehicle was unsafe to drive due to the severe rusting of the subframe. The contact was informed that the subframe needed to be replaced. The vehicle was not yet repaired. The manufacturer was not yet notified of the failure. The failure mileage was 200,000.
The contact owns a 2011 Dodge Durango. The contact stated that there was severe corrosion on the entire under carriage and subframe and struts. The contact received notification of the federal safety agency Campaign Number: 09V444000 (Structure) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The failure mileage was unknown. Parts distribution disconnect.
The contact owns a 2002 Toyota Tundra. The contact stated that he previously received notification of the federal safety agency Campaign Number: 09V444000 (Structure). The vehicle was taken to the local dealer and repaired under the recall. Recently, the contact was informed by an independent mechanic that cracks had formed on the rear suspension due to severe corrosion. The contact then took the vehicle to another dealer, Kelly Toyota of Hamburg (1 Industrial Dr, Hamburg, PA 19526), and was informed that the recall was a one-time free repair and the dealer offered no additional assistance. The manufacturer was notified of the failure and informed him that the recall was too old. The vehicle was not repaired. The failure mileage was 81,324.
Questions about the 2002 Toyota Tundra body
Does the 2002 Toyota Tundra have body problems?
Owners have filed 154 complaints about the body of the 2002 Toyota Tundra, 32% of all its complaints, more than any other problem.
At what mileage do 2002 Toyota Tundra body problems start?
The typical (median) mileage in owner complaints is 120,000 miles.
Was there a recall on the 2002 Toyota Tundra body?
Yes, 1 recall: 09V444000. Check your VIN to see if your car still needs the free repair.
What year does the Toyota Tundra have the most body problems?
The Toyota Tundra model years with the most body complaints are 2000 (529 complaints), 2004 (200 complaints) and 2001 (171 complaints).
Other 2002 Toyota Tundra problems
Brakes 117Suspension 81Transmission 51Steering 38Fuel system 22Airbags 21Acceleration 14Tires 13Engine 11Wheels 11Electrical 9Lights 8Seat belts 7Visibility 4Locks 3Driver assistance 1Seats 1
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