Dt:history of electrical problems since purchase of semi-truck. When driving at any speeds or even shifting into gear the truck stops without warning. When this occurs the engine dies and loses all electrical power. Several times, the engine stalled for a second and then quit. Consumer had to replace blowen out 30 amp and 15 amp fuses. There is a load of 75-80,000 pounds, and vehicle stops in the middle of the highway in traffic. Has been to dealer numerous times, said warranty expired aafter one year. Dealer tried to fix some electrical wiring harness but of no avail. Truck drained batteries, and is currently on a battery charger.
The worst 2004 Volvo VN problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Electrical1
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Electrical1
Recalls 4
Seat belts
- What is wrong
- Volvo is recalling certain model year 2002-2013 VHD and VN trucks, manufactured from August 4, 2000, through June 22, 2012, and equipped with bench passenger seats. The seat belt d-ring weld may not be sufficient enough to meet the seat belt pull test. Therefore, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 210, "Seat Belt Assembly Anchorages."
- Risk
- In the event of a crash, an insufficient seat belt weld may prevent the seat belt from properly restraining the occupant. This increases the risk of injury to the seat occupant.
- Remedy
- Volvo Trucks of America will notify owners, and dealers will replace the suspected d-ring, free of change. The safety recall began on May 10, 2013. Owners may contact Volvo at 1‑336‑393‑2000.
Recall number 12V510000 · Recall details
Visibility: windshield wiper/washer: motor
- What is wrong
- On certain trucks equipped with valeo wiper systems, the wiper motor may be susceptive to salt intrusion that could possibly lead to a condition where the connector overheats to a point where the connector could ignite.
- Risk
- If this occurs, excessive heat and smoke could result in an under hood fire.
- Remedy
- Dealers will inspect and replace the connector plate on the windshield wiper motor. Phase 2 of the recall began on november 1, 2004. Owners should contact volvo trucks at 1‑800‑528‑6586.
Recall number 04V457000 · Recall details
Power train: driveline: driveshaft
- What is wrong
- On certain trucks, the bolts that retain the universal joint to the yoke at the transmission may not be tightened correctly.
- Risk
- This can result in the drive shaft coming loose from the transmission, increasing the risk of a crash.
- Remedy
- Dealers will remove and install removing new bolts, inspect for cross-threaded bolts, and replace the yoke if necessary. The recall began october 1, 2004. Owners should contact volvo trucks at 1‑800‑528‑6586.
Recall number 04V405000 · Recall details
Trailer hitches: fifth wheel assembly
- What is wrong
- On certain trucks, a malfunction in the solenoid valve may allow air to be released to fifth wheel latch when the park brake is engaged.
- Risk
- This condition could cause the fifth wheel latch to release inadvertently when the park brake is engaged, creating the potential for loss of the trailer. A crash could occur without prior warning.
- Remedy
- Dealers will add an additional solenoid valve in series with the existing pneumatic circuit for the fifth wheel air release. The recall began on august 9, 2004. Owners should contact volvo at 1‑800‑528‑6586.
Recall number 04V315000 · Recall details
See all 4 recalls for the 2004 Volvo VN
Defect investigations
Volvo Sleeper glass de-bonding
ODI opened Recall Query RQ11-001 after a review of EWR Field Reports identified lower bunk window separations on the subject vehicles.Volvo had issued three recalls for sleeper window separations since 2003.Additionally, Volvo had issued two bulletins for sleeper window issues during the same time period.The frequency of related actions led ODI to open this formal investigation.An Information Request (IR) letter was sent to Volvo on 23 June 2011.Volvo responded on 17 August 2011 and then provided updated warranty information on 9 January 2012.Volvo provided production change data and warranty information which was correlated to vehicle build month and failure date.ODI analyzed the data to determine if additional production time frames should have been included in previous recalls.ODI also requested information from its network of fleet owners.The response from this network reaffirmed the accuracy of the updated warranty information.Based on the information and data received, ODI has concluded that all production periods have been appropriately addressed by Volvo's previous recalls and no additional recall action is required at this time.
RQ11001
Inoperable tail lights
Odi opened this investigation based on a technical service bulletin and ewr data. Ewr warranty data is aggregate data and individual reports are not submitted.volvo reviewed their warranty data and determined that only 63 of the ewr warranty claims related to the subject vehicles displayed symptoms consistent with the tsb.volvo also noted in their ir response that the tail light configuration is used almost exclusively on tractors that are normally attached to semi trailers.therefore, the tractor lights are normally not the rear most lights on the vehicle.in a normal application, even if one tail light on the tractor was out, the tail light on the trailer would continue to illuminate and provide other drivers of the intentions of the semi trailer driver.pursuant to 49 cfr 396.11 & 13, a commercial vehicle operator is required to perform a pre-trip and post-trip inspection, which includes checking the functionality of the tail lights.given the above information, odi has not identified a safety-related defect trend at this time and further use of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by the federal safety agency that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.
PE06054
Technical service bulletins for the 2004 Volvo VN 112
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
What 2004 Volvo VN owners say
Most recent owner complaints, unedited.
Compare the 2004 Volvo VN
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Questions about the 2004 Volvo VN
Is the 2004 Volvo VN reliable?
Owners have filed 1 complaint about the 2004 Volvo VN, fewer than a typical VN model year.
What is the most common problem with the 2004 Volvo VN?
Electrical system, with 1 complaint.
How many recalls does the 2004 Volvo VN have?
4 recalls, covering seat belts, visibility and power train.
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