2004 Dodge RAM 2500 fuel system problems

Filed Aug 12, 2026 · Electrical, Engine · OH · crash · fire

In the past 6 months my steering and suspension components failed causing me to wreck and also somehow my engine bay deteriorated in turn having started a fire

Filed Oct 18, 2021 · Fuel system · ID

While the federal safety agency is looking at the later Dodge diesel pickups, the 5.9 engines commonly fail at low mileage (mine was at 100,000 miles) by the intank pump failing. Mine shut off at 45mph in traffic on State 33 in Idaho without warning.. My truck was towed to repair facility and waited 4 weeks for a substitute pump to be installed. The Turbo Diesel Register magazine commonly has articles of the hundreds of Doidge Ram owners who have been stranded and sometimes lives endangered by the pump failure. Dealers are aware of the problem, give a wink and a nod and as the part is not available, I paid nearly $1400 for a r & r fuel tank, labor, and a FASS brand pump/filter to get back on the road. This happened in August 2020 and didn't run till Sept 2020. Work order available. Truck has had 3,000 mile service it's existance, at Dodge 5 Star Dealer

Filed Jan 14, 2019 · Brakes, Fuel system · 68,531 miles · WA

My truck is only used for towing a fifth wheel, thus the low mileage. On a trip, the truck stalled with no warning on the freeway, lost power, power brakes and power steering in the 2nd from right lane. I was barely able to pull it over and stop, in an unsafe area. 4 hrs later a tow for truck and 5th wheel was arranged. The tacoma dodge dealer replaced the lift fuel pump with an in tank lift fuel pump. Apparently the block mounted pump "always fails around 70k miles", which is what my truck has logged. The heat kills the pump. I paid $2106.47 for the repair. The new pump failed in less than 6 months or 2k miles. The everett dwayne lane dealer has the truck now for two weeks, and cannot get the warranted pump replaced for another 2 weeks due to back order from mopar. I believe the pump to be a defect causing extreme safety hazard, as no warning loss of power steering and brakes are affected. Seniors often drive rv's, many would not be able physically to handle the rig with this failure. Eventually a death will occur, and probably many already have that I am unware of. Recall should be immediate. Sincerely, [xxx] information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6). *cw

Filed Feb 24, 2018 · Engine, Fuel system · 70,000 miles · FL

Truck dies while driving and makes it extremely hard to steer ! Seems to be some sort of fuel problem ! This has been ongoing for several years and I don't trust it to attempt to drive in traffic to a dealer for repairs ! The truck currently has approx. 87,000 original miles on it ! Problem seem to start shortly after last dealer visit in 2008 for replacement of A/C ducting under dash ! Dealer shut down right after our president took office, as did many of the local dodge dealers ! To me, it acts as if the fuel just shuts off. Hard to restart or steer - definitely a safety hazard ! While surfing the internet for like complaints, most all complaints of the same nature, say that dodge is aware of the problem and will do nothing ! I'm a 100 % service connected double amputee, and need this vehicle for transportation and travel to the va hospital 45 miles away from where I live ! I can't afford another vehicle at this time.

Filed Jul 7, 2017 · Fuel system · 71,741 miles · CA

Tl* the contact owns a 2004 dodge ram 2500. The contact stated that the fuel pump failed to function. The vehicle stalled and was unable to be driven. The vehicle was towed to an independent mechanic who replaced the fuel pump. The vehicle was not taken to a dealer. The manufacturer issued a technical service bulletin, but a remedy was unavailable.the manufacturer was notified. The approximate failure mileage was 71,741. Updated 08/23/17*lj

Filed Jan 7, 2016 · Airbags, Fuel system · TX

I have been on a waiting list with our local dodge dealership to get my recalls repaired for several months. Every time I call they just say I am on the list and they are too busy. I keep receiving notices in the mail and would like to get these taken care of as there are now several recalls that need to be addressed. I also just found out from the website here that this same dealership did not fully complete my last recall repair. Dealership is allen samuels dodge in waco, texas.

Filed Jun 29, 2015 · Fuel system · TX

Tl* the contact owns a 2004 dodge ram 2500. The contact received notification of the federal safety agency campaign number: 14v337000 (fuel system, other); however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

Filed Feb 4, 2015 · Acceleration, Engine · 225,000 miles · NH

I own a 2004 dodge ram 2500 diesel with a automatic transmission. This occurred on two occasions the first was on saturday 1/31/2015 and the second on monday 2/2/2015. I had just pulled out of my shop when the engine suddenly accelerated at extreme high speed, I slammed on the brakes immediately however as one can imagine the response time and/or the capacity of the braking system was limited due to the high torque of the engine. Non-the-less I was fortunate not to have any other vehicle in my vicinity. This same scenario occur two more time on my way home which is about 4 miles from my shop. The check engine light came on at the time of the first occurrence. I let the truck sit for a couple days, however needed to plow out from a large snowstorm. Upon restarting the truck, the check engine light was off and everything was back to normal. Things changed approximately a half hour into plowing when the sudden acceleration occurred once again and this time within inches of ending up in the drainage ditch at the end of my driveway. It occurred two more times as I was completing the plowing. Also, out of the blue it would idle down with no response when I depressed the accelerator, then after a moment or two it would respond. During the idle the voltage meter would drop to just about zero. I did find some references to the apps (accelerator pedal position sensor) on the web, however when I checked in with my local dealer they stated that they had no recall notice on this. After experiencing this, there is no doubt in my mind that this is quite a serious matter and should be looked into. This situation could easily cause injury or death. I have forty years of driving experience and have never encountered anything of this sort before. I will be taking the vehicle to the dealership, however I feel quite strongly that this should be covered under a recall.

Filed Nov 18, 2014 · Engine, Fuel system · 123,000 miles · ID

I was driving my 2004 dodge ram 2500 5.9 diesel truck to work during rush hour morning traffic at approximately 25 MPH when the check engine light came on and a few seconds later the truck suddenly accelerated on its own to about 3500rpms. The roads were iced over from a previous snow storm. Due to the sudden acceleration on the ice, the rear tires broke traction and started sliding sideways before I could react to the sudden acceleration. I immediately applied the brakes with no results. Truck continued to slide sideways into the oncoming lane of traffic when as sudden as the acceleration happened, the rpms dropped down to an idle and I was able to get the truck under control. Luckily, there were no other vehicles in the oncoming lane. Dealership has truck now and is telling me the fault code indicates a bad acceleration pedal position sensor. If there would have been any vehicles in the oncoming lane of traffic at the time the truck accelerated on its own, it would have absolutely caused an accident and could have killed someone. I have never felt so panicked when the truck took off on its own. I cannot describe the feeling of helplessness I felt when this happened. If it hasn't happened already, this will certainly, at some point cause a tragic accident with the loss of life if not addressed immediately. I have read several online blogs where this seems to be an issue in other 2004 dodge ram 2500 5.9 diesel trucks. These trucks need to be recalled immediately and parts re-designed to not allow a sudden increase in acceleration.

Filed Jul 20, 2014 · Body, Fuel system · 90,000 miles · NY

Vehicle went into the dealership for repairs/replacement of the gas tank straps and also the exhaust straps. Was notified by dealership that the frame was rusted and they were able to put their fist through the hole. Car was never in a situation were rust like that could have occurred. At this time they are stating that straps are not covered due to rust. The dealership repaired the frame by welding a plate over the hole. Not sure how safe that is.