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1990 Ford Aerostar problems

The most common problem on the 1990 Ford Aerostar is electrical system. It has 1.2 times the complaints of a typical Aerostar model year.

Typical year1.2x the typical complaints
Owner complaints
195
Recalls
6
Service bulletins
46
Worst area
Electrical
Fuel economy
16-18mpg

The worst 1990 Ford Aerostar problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Specific symptoms reported on the 1990 Ford Aerostar

Fire or smoke 28ABS 9Brake failure 7Sudden acceleration 6

Recalls 6

Fuel system, gasoline: storage: tank assemblyReported August 11, 1998 · 140,000 vehicles affected
What is wrong
Vehicle description: mini vans originally sold or currently registered in the following states: alabama, arizona, arkansas, california (10 southern counties of los angeles, orange, san bernadino, san diego, riverside, ventura, santa barbara, san luis obispo, imperial, and kern), florida, georgia, hawaii, louisiana, mississippi, nevada (clark county), oklahoma, south carolina, and texas, and in the u.s. Territories covered by the federal statutes. The upper portion of the fuel tank can develop small cracks due to extended exposure to very high ambient temperatures. Fuel vapor or leakage could occur at these cracks.
Risk
If an ignition source is present, a fire could result.
Remedy
Dealers will replace the fuel tank, regardless of mileage, through march 31, 2002. This coverage will only be for structural cracks at the top of the tank and will not include other damage caused by an accident or road debris.

Recall number 98V190000 · Recall details

Electrical system: ignitionReported April 25, 1996 · 7,900,000 vehicles affected
What is wrong
The ignition switch could experience an internal short circuit.
Risk
This condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.
Remedy
Dealers will replace the ignition switch.

Recall number 96V071000 · Recall details

Power train: automatic transmissionReported November 4, 1991 · 792,000 vehicles affected
What is wrong
When the automatic transmission shift lever is placed in the park position, the park pawl does not always abut or engage the park gear.
Risk
Driver may believe the vehicle is safely engaged in parkwhen the gear is not truly engaged. This can lead to the vehicle jumping out ofgear unintentionally, vehicle rollaway when parked on a sloped surface, andinadvertent motion when the vehicle is started. All of these conditions canresult in a vehicle accident.
Remedy
Repair the transmission with a new park pawl.

Recall number 91V189000 · Recall details

Seat belts: front: anchorageReported September 20, 1991 · 4,842 vehicles affected
What is wrong
Seat belt anchorage bar for rear sofa failed to sustain loads required by fmvss 210.
Risk
Vehicles would not comply with fmvss 210.
Remedy
Replace noncomplying sofa bar with bar that meets requirements.

Recall number 91V164000 · Recall details

Seats: front assembly: reclinerReported August 6, 1990 · 14,300 vehicles affected
What is wrong
The second row right hand seat assembly has a tilt forward function. A latch retains the seat in the normal ride postion, and this latch may release under severe frontal impact conditions, allowing the seat to pivot forward.
Risk
In the event of vehicle accident, the seat could pivotforward, increasing the risk of injury to the occupant.
Remedy
Replace seat pawl assembly with a revised design assembly.

Recall number 90V144000 · Recall details

Service brakes, hydraulic: foundation components: master cylinderReported December 11, 1989 · 30,000 vehicles affected
What is wrong
Inability to maintain pressure in the secondary system of the master cylinder (controls braking of rear wheels) could increase brake pedal travel and reduce brake performance at temperatures less than 40 degrees.
Risk
This would cause reduced braking effectiveness andincreased stopping distance that could result in a crash or collision.
Remedy
Install new design master cylinder incorporating a redesigned seal.

Recall number 89V223000 · Recall details

See all 6 recalls for the 1990 Ford Aerostar

Defect investigations

Transfer cases and rear drive shaftOpened January 7, 1999, closed November 14, 2000

There is no summary currently available

EA99002

Cracked fuel tanksOpened December 20, 1996, closed August 13, 1998

Cracked fuel tanks are leaking fuel

EA96030

Cracked fuel tanksOpened August 6, 1996, closed December 20, 1996

Cracked fuel tanks are leaking fuel

PE96050

Park pawl bendingOpened September 16, 1991, closed November 8, 1991

There is no summary currently available

PE91127

Liftgate failureOpened February 1, 1991, closed September 20, 1991

There is no summary currently available

EA91015

Technical service bulletins for the 1990 Ford Aerostar 46

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 46 bulletins for the 1990 Ford Aerostar

1990 Ford Aerostar fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
3.0L 6‑cylRWD15-1620-2117-18
4.0L 6‑cylRWD152016-17
4.0L 6‑cyl4WD141816

What 1990 Ford Aerostar owners say

Most recent owner complaints, unedited.

Filed Apr 12, 2010 · Acceleration · MD · crash

1990 ford aerostar. Consumer states sudden acceleration nearly 20 years ago, that caused over $1,000 in damage. Tgw the consumer stated the accident happened when the vehicle was idling.

Filed Oct 25, 2005 · Fuel system · 142,143 miles · AZ

1990 ford aerostar had crack in fuel tank causing consumer to replace the tank. ***no answer required*** *ts the consumer received a recall letter in dec 1998 regarding the gas tank, however at the time he was not experiencing problems with the gas tank. The consumer is now requesting reimbursement for the gas tank that he had to replace.

Filed Aug 18, 2005 · Fuel system · LA

My 1990 ford aerostar was leaking gasoline. The fumes would overcome you while inside the vehicle. After the van sat for a short time gas would be all over the ground from the leak. I paid a ford dealer to replace the tank not knowing there was a recall. The safety of my family was important enough that I paid this money out of my pocket. Now ford is telling me that my VIN does not qualify for the recall. So I am not even eligible for a reimbursement. Please help. Thank you caring for the safety of all drivers. *nm the assigned identification number for this recall campaign 98v-190000 ford recall no. 98m03. *tt the consumer requested reimbursement for the cracked gas tank. Ford will not refund the money and will not help.

Filed Jun 16, 2005 · Body, Brakes · MD

Braking system -- master cylinder

Filed Apr 29, 2005 · WI

Consumer requesting information on whether or not there were any recalls for van. *mr the recalls are as followed: #96v071000, 98v190000, 91v189000, 91v164000, 90v144000, 98e010000, 98e010000 and a recall on the tire temporary spare.

Filed Jul 21, 2004 · Acceleration, Transmission · 60,000 miles · 00 · crash · 3 injuries

Upon starting the vehicle, it accelerated at a high speed and crashed into a building. The driver's foot was on the brake pedal when sudden acceleration occurred. The vehicle was totaled. The insurance company indicated that the incident was inconclusive. There was a transmission recall 91v189000, but this vehicle was not included in the recall due to VIN. *ak *sc

Filed Jun 27, 2004 · Transmission · CA · crash

Transmission was placed in park and vehicle rolled away. There was no notices of such a recall or any other recalls, for this vehicle. 1990 ford aerostar.

Filed Jun 10, 2004 · Brakes, Electrical · 12,000 miles · GA

The vehicle is experiencing the failures described in the master cylinder pistons recall 89v223000. In addition, the ABS light comes on. Also, the vehicle is experiencing the failure described in the ignition switch recall 96v071000 but this vehicle not included in recall due to VIN.

Filed Jan 15, 2004 · Transmission · 170,000 miles · UN

I just got my transmission fixed but the problem was I didn't know that the ford aerostar has been recalled... Until now I have the same problem sometimes no shifting, reverse always have a problem and late shifting (forward).. I'm just wondering if my vehicle has already been fixed? Can ford dealer fix my van without any cost?

Filed Nov 21, 2003 · Brakes · 190,000 miles · OH · crash

The rear anti lock brakes have malfunctioned, causing the brakes to lock. As a result the steering lock and the vehicle lost control. No report of airbag deployment. Please provide additional information.

Used buying checklistWhat to check on a 1990 Ford Aerostar before you buy

Compare the 1990 Ford Aerostar

Other model years

19901991199219931994199519961997199819992000

Questions about the 1990 Ford Aerostar

Is the 1990 Ford Aerostar reliable?

Owners have filed 195 complaints about the 1990 Ford Aerostar, 1.2 times a typical Aerostar model year.

What is the most common problem with the 1990 Ford Aerostar?

Electrical system, with 56 complaints. Next is transmission (37).

How many recalls does the 1990 Ford Aerostar have?

6 recalls, covering fuel system, gasoline, electrical system and power train.

Was there a recall on the 1990 Ford Aerostar electrical?

Yes, 1 recall: 96V071000. Check your VIN to see if your car still needs the free repair.

What year does the Ford Aerostar have the most electrical problems?

The Ford Aerostar model years with the most electrical complaints are 1993 (99 complaints), 1994 (69 complaints) and 1991 (67 complaints).

What gas mileage does the 1990 Ford Aerostar get?

Official estimates for the 1990 Ford Aerostar range from 16 to 18 mpg combined. The most efficient version (3.0L 6-cyl, RWD) gets 15-16 city and 20-21 highway.

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