Seatbelt dont work.
The worst 1992 Ford Aerostar problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Transmission74
- Electrical64
- Brakes58
- Airbags31
- Engine25
- Lights21
- Steering14
- Acceleration12
- Body11
- Visibility11
- Fuel system10
- Tires10
- Locks8
- Seat belts8
- Suspension8
- Wheels5
- Seats3
Specific symptoms reported on the 1992 Ford Aerostar
ABS 19Airbag light 15Headlights 14Brake failure 13Fire or smoke 13No deployment 12Transmission failure 6Adaptive cruise 5
Recalls 3
Power train: transfer case (4-wheel drive)
- What is wrong
- Vehicle description: all wheel drive passenger minivans. (this includes all 1992 awd aerostars not previously included in safety recall 97v‑204/97s83). These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. Fluid explusion, driveshaft separation or loss of vehicle drive can result.
- Risk
- This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.
- Remedy
- Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
Recall number 99V094000 · Recall details
Electrical system: ignition: switch
- What is wrong
- Vehicle description: mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
- Risk
- This can cause over heating and the potential for a vehicle fire.
- Remedy
- Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.
Recall number 99V029000 · Recall details
Power train: transfer case (4-wheel drive)
- What is wrong
- Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. Fluid explusion, driveshaft separation or loss of vehicle drive can result.
- Risk
- This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.
- Remedy
- Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
Recall number 97V204000 · Recall details
See all 3 recalls for the 1992 Ford Aerostar
Defect investigations
Luggage compartment door drops abruptly
Odi has identified 30 incidents resulting in minor to moderate personal injuries that have been caused by abrupt door drops over the approximately eight - twelve year period of product usage and exposure (1991-1995 to 2003).most of the injury incidents appear to have been caused by a fracture of the gas filled lift assist cylinder mounting stud.stud fractures have occurred randomly over time and do not exhibit any apparent trend relating to date of vehicle production or time-in-service (exposure).the odi closing report summarizes the details of this investigation.
PE02076
Front brake hose
Alleged that a front brake hose ruptures or fails at the interface between the rubber hose and the brass fitting
PE99035
Transfer cases and rear drive shaft
There is no summary currently available
EA99002
Transfer cases and rear driveshaft
There is no summary currently available
RQ98012
Parking pawl
When the automatic shift lever is placed in the park position, the parking pawl does not always engage the park gear.this can lead to the vehicle jumping out of gear unintentionally and cause the vehicle to start rolling inadvertently
RQ97015
Technical service bulletins for the 1992 Ford Aerostar 62
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- New transmission cooler flusher - service tips
- Lamp-brake-invadvertent disabling of brake shift interlock
- Some vehicles equipped with an automatic transmission and a 4.0L ohv engine may exhibit a noise /...
- Some vehicles equipped with the 4.0L ohv engine may exhibit an engine noise which may be perceived by the...
- Brake shift interlock
- Some vehicles may exhibit heater core leaks
- Information regarding transmission fluid usage charts
- On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil...
- Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the...
- Information regarding the new transmission cooler flusher- service tip
1992 Ford Aerostar fuel economy
Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.
| Engine | Drive | City | Highway | Combined |
|---|---|---|---|---|
| 3.0L 6‑cyl | RWD | 15-18 | 20-23 | 17-20 |
| 4.0L 6‑cyl | RWD | 15 | 20 | 16 |
| 4.0L 6‑cyl | 4WD | 14 | 18 | 15-16 |
What 1992 Ford Aerostar owners say
Most recent owner complaints, unedited.
Tl*the contact owns a 1992 ford aerostar. Upon purchasing the vehicle, the contact stated that the muffler was rusted and cracked. The dealer stated that the vehicle was fine and the fumes would exit out of the rear of the vehicle. The fire department stated that the fumes were entering the vehicle due to the holes. The dealer stated that they sealed the holes and the vehicle was fine. The midas mechanic stated that the dealer never sealed the holes on the muffler and it needed to be replaced completely. He also stated that the fumes could in fact get inside the passenger compartment. Also, the horn has never worked on the vehicle since it was purchased; therefore, the dealer constructed their own horn to correct the failure. The sliding door on the vehicle would not open and the vehicle would not unlock from the passenger compartment. In addition, the rear liftgate fell on the contact's head several times. The failure mileage was unknown.
Tl*the contact owns a 1992 ford aerostar. The contact stated that the cruise controls shuts on and off without warning. Several years ago, he witnessed billows of smoke coming from the vehicle. The vehicle has not been inspected or repaired. The speed and powertrain were unknown. The current and failure mileages were 145,681.
Tl*the contact owns a 1992 ford aerostar. The contact stated that the ground wires are shorting out the brake lights and other wires underneath the dashboard. He also stated that his windows are not working. Ford stated that nothing could be done because his VIN was not included in the recall. The contact stated that he has been burned by the failed wires. The recall # was unknown. The current mileage is 171,000 and failure mileage was 150,000.
Dt*: the contact stated that the vehicle's horizontal and vertical headlight adjusters fractured on 07/04/06. The vehicle was taken to the dealer on 07/05/06 who determined that there was no replacement part available to repair the problem. The tension spring that assists in the proper functioning of the headlight adjusters was no longer available as well. The manufacturer was not alerted. Updated 8/1/2006 -
Dt*: the contact stated when the vehicle was placed in drive, it failed to move forward. The vehicle currently only operates in reverse. The vehicle was seen by a local mechanic who determined the transmission needed to be replaced. The transmission had gone out previously and was replaced by a local mechanic.
Owner was going at approximately 45 MPH. Owner applied the brakes and the brakes went to the floor. Owner says that the front right brake hose line popped right off. Causing the vehicle to lose all brake pressure preventing the vehicle from stopping. Provide further details.
Driver's side rear tire experienced a tread separation while driving 60-65 MPH, with two adults and one child in a ford aerostar 1992 van. The tire remained inflated. Aftermarket equipment, installed at 136,671 miles, tire size p215/70r14, dot# dbhyc2423000. *ak
Seat back bolts sheared for unknown reasons. Bought used. But, no reported of previous accidents. We had noticed some 'looseness' in the seat back. But, attributed it to wear in the latch positioning device. When the last bolt sheared the seat back gave way dropping the driver to a reclining position.
Consumer denied reimbursement for expenses incurred prior to receiving recall. *ph recall is in regards on power train modification.
Compare the 1992 Ford Aerostar
Other model years
Questions about the 1992 Ford Aerostar
Is the 1992 Ford Aerostar reliable?
Owners have filed 316 complaints about the 1992 Ford Aerostar, 2.0 times a typical Aerostar model year.
What is the most common problem with the 1992 Ford Aerostar?
Transmission and drivetrain, with 74 complaints. Next is electrical (64).
How many recalls does the 1992 Ford Aerostar have?
3 recalls, covering power train and electrical system.
Was there a recall on the 1992 Ford Aerostar transmission?
Yes, 2 recalls: 99V094000, 97V204000. Check your VIN to see if your car still needs the free repair.
What year does the Ford Aerostar have bad transmission?
The Ford Aerostar model years with the most transmission complaints are 1992 (74 complaints), 1993 (67 complaints) and 1991 (49 complaints).
What gas mileage does the 1992 Ford Aerostar get?
Official estimates for the 1992 Ford Aerostar range from 15 to 20 mpg combined. The most efficient version (3.0L 6-cyl, RWD) gets 15-18 city and 20-23 highway.
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