Tl* the contact owns a 1995 ford aerostar. After refueling the vehicle, the contact detected a strong fuel odor around the vehicle. The contact discovered that the fuel tank was leaking fuel. In addition, the fuel strap and the fuel inlet were cracked. The vehicle was taken to a private mechanic where it was diagnosed that the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 165,000.
The worst 1995 Ford Aerostar problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Electrical37
- Transmission22
- Brakes16
- Engine11
- Airbags10
- Body10
- Fuel system9
- Visibility9
- Locks8
- Steering7
- Acceleration6
- Tires6
- Seat belts5
- Seats5
- Lights4
- Suspension4
- Wheels3
Specific symptoms reported on the 1995 Ford Aerostar
Recalls 5
Electrical system: wiring: front underhood
- What is wrong
- Vehicle description: mini vans. Heat generation in the wiring harness to the fuel pump/sender assembly can cause an electrical short. The vehicle could experience a loss of power and become immobilized and the fuel gauge may be erratic.
- Risk
- Heat damage, including melting or charring of the fuel pump and sender assembly wire harness and associated wiring harnesses can also result. The short circuit could also have the potential for a vehicle fire.
- Remedy
- Dealers will install a fused jumper harness in the fuel pump ground circuit that will be installed at the fuel pump inertia shut-off switch.
Recall number 99V028000 · Recall details
Electrical system: ignition: switch
- What is wrong
- Vehicle description: mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
- Risk
- This can cause over heating and the potential for a vehicle fire.
- Remedy
- Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.
Recall number 99V029000 · Recall details
Power train: transfer case (4-wheel drive)
- What is wrong
- Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. Fluid explusion, driveshaft separation or loss of vehicle drive can result.
- Risk
- This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.
- Remedy
- Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
Recall number 97V204000 · Recall details
Equipment: other: labels
- What is wrong
- The certification label on these vehicles have incorrect rear tire sizes listed. P215/70r14sl should be p215/75r14sl. This does not comply with fmvss no. 120, "tire selection and rims for motor vehicles other than passenger cars."
- Risk
- Consequence of non-compliance: the incorrectly sized rear tire would not have sufficient load capacity for the vehicle's specified gross axle weight rating, increasing the potential for premature tire failure.
- Remedy
- Owners will be mailed a supplementary label containing the correct rear tire information and instructions for installing the label on their vehicles. If owners prefer, their dealer can install the label for them.
Recall number 95V037000 · Recall details
Equipment: mechanical: carrier/rack
- What is wrong
- The spare tire supplied with the vehicle can contact the brake lines on the rear axle if it is mounted in the underbody spare tire carrier. Such contact could result in fracture of a rear brake line.
- Risk
- This can result in reduced vehicle brake capability.
- Remedy
- Dealers will install a lower profile mini-spare tire on the existing mini-spare wheel. The new tire will allow the mini-spare to be installed with appropriate clearances in the underbody spare tire carrier.
Recall number 94V239000 · Recall details
See all 5 recalls for the 1995 Ford Aerostar
Defect investigations
Transfer cases and rear drive shaft
There is no summary currently available
EA99002
Transfer cases and rear driveshaft
There is no summary currently available
RQ98012
Fuel sender assembly fires
There is no summary currently available
EA98016
Technical service bulletins for the 1995 Ford Aerostar 82
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- New transmission cooler flusher - service tips
- Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (CMP) installation...
- Incorrectly installed gear driven camshaft position (CMP) sensor synchronizer assemblies causing surge,...
- Lamp-brake-invadvertent disabling of brake shift interlock
- Some vehicles equipped with an automatic transmission and a 4.0L ohv engine may exhibit a noise /...
- Engine oil system priming procedures, service tips for reports of premature engine failure
- Some vehicles equipped with the 4.0L ohv engine may exhibit an engine noise which may be perceived by the...
- Brake shift interlock
- Some vehicles may exhibit heater core leaks
- Information regarding transmission fluid usage charts
1995 Ford Aerostar fuel economy
Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.
| Engine | Drive | City | Highway | Combined |
|---|---|---|---|---|
| 3.0L 6‑cyl | RWD | 15-16 | 22 | 18 |
| 4.0L 6‑cyl | RWD | 15 | 20 | 17 |
| 4.0L 6‑cyl | 4WD | 14 | 18 | 15 |
What 1995 Ford Aerostar owners say
Most recent owner complaints, unedited.
Tl*the contact owns a 1995 ford aerostar. While driving 20 MPH, the vehicle shut off without warning. The contact opened the hood and noticed that the fuel lines were extremely hot before they burst into flames. The contact sustained a burned right hand. The fire department stated that the fuel pump caused the fire. A police report was filed. The manufacturer stated that his VIN was not included in the federal safety agency campaign id number 99v028000 (electrical system: wiring: front under hood). The current and failure mileages were 150,000.
Went to install car seat in three row, passenger side and the seat belt came unlatched. It will not stay buckled at all. Went to a dealership and they want to charge us over $100 for buckle and an hours worth of labor. We are due in 2 weeks with third child and that is the only spot left in the van that the car seat fits in.
At approximately 12:00 am 6/23/06, I was driving from albany, tx to dallas, tx on highway 180... And the tread on my right rear tire separated from the rest of the tire. The tire is a bridgestone turanza. I was doing between 70 and 75 at the time and the vehicle was totally out of control until I was able to reduce speed to about 25. Interestingly, the remaining tire did not go flat. It was still inflated when I came to a halt. The tread tore off part of my rear bumper and marked up the rear side panel of my vehicle. I have taken many pictures of the tire and of the damage to my vehicle. This is the third tire of a 4 tire set that has given me problems. The first two developed ridges in the tread. I replaced them last august. The rear tires at the time seemed fine. Now, ten months later... Here I am on the highway and the tread separates. I could have easily died or been seriously injured. If there had been traffic at the time... There would have been an accident as my vehicle was all over the highway until the speed was reduced and control could be regained.
Dt: the caller said ignition failed. She said a year ago that the vehicle started by itself without a key. She stated that currently she had intermittent trouble starting the vehicle. The lights on the dashboard will come on but the vehicle will not start. Dealer said vehicle was not recalled. They will not help her for free. Manufacturer has not been contacted yet. *ak
The vehicle was parked in the office parking lot. Suddenly a customer notified the consumer that there was a vehicle fire. The fire department extinguished the fire. The manufacture will make contact with the consumer for inspection. *nm
The interior of the dash board caught fire on its own, while the vehicle was parked. Manufacturer will be contacted by consumer.
Consumer attempted to get the vehicle recall 99v029000 repaired. However, the dealer kept giving the consumer excuses why they could not fix the ignition switch. *ak *sc
Headlights go off and on. Use to only happen while on high beam. But is now doing it on low beam. This is the second ford I have owned to do this.
Rear passenger wheel came off of 1995 ford aerostar ext van. The wheel included the rear brake drum and broke the axle, resulting in a crash into the highway median at 60mph.
Compare the 1995 Ford Aerostar
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Questions about the 1995 Ford Aerostar
Is the 1995 Ford Aerostar reliable?
Owners have filed 157 complaints about the 1995 Ford Aerostar, close to a typical Aerostar model year.
What is the most common problem with the 1995 Ford Aerostar?
Electrical system, with 37 complaints. Next is transmission (22).
How many recalls does the 1995 Ford Aerostar have?
5 recalls, covering electrical system, power train and equipment.
Was there a recall on the 1995 Ford Aerostar electrical?
Yes, 2 recalls: 99V028000, 99V029000. Check your VIN to see if your car still needs the free repair.
What year does the Ford Aerostar have the most electrical problems?
The Ford Aerostar model years with the most electrical complaints are 1993 (99 complaints), 1994 (69 complaints) and 1991 (67 complaints).
What gas mileage does the 1995 Ford Aerostar get?
Official estimates for the 1995 Ford Aerostar range from 15 to 18 mpg combined. The most efficient version (3.0L 6-cyl, RWD) gets 15-16 city and 22 highway.
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