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Ford Explorer premature wear problems

61 of the 34,661 owner complaints about the Ford Explorer describe rotors or pads wearing out early, most of them for the 2017 model year.

owner complaints
61
worst model year
2017
typical mileage
36,283
Is there a fix? There are 8 recalls for this area of the car. See below

By model year

What owners say

Filed Mar 24, 2026 · Suspension · 138,871 miles · MI · crash · 1 injury

The contact owns a 2017 Ford Explorer. The contact stated that after the completion of the federal safety agency Campaign Number:Â 20V675000(Suspension), the vehicle started experiencing suspension failures. The contact stated that while driving at various speeds, the vehicle vibrated and made an abnormal clunking sound. Additionally, the contact stated that while driving 30 MPH, the vehicle felt like the front end suspension was fighting with the rear end suspension, causing the contact to lose control of the vehicle, and the vehicle crashed into a pole. The pole was damaged and bent. The vehicle sustained front-end damage. No police report was filed. The contact sustained seat belt burn and bruising on the right shoulder by the collar bone. The vehicle was driven to Sweets Auto Repair, where suspension repairs were performed. The contact stated that since 2023, the front and rear wheel hub assembly, the rear driver's side upper control arm, the front driver CV axle, the front stabilizer, and the front driver lower control arm and ball joint assembly had been replaced. Additionally, the sway bar link was replaced three times, all four tires were replaced due to premature wear on one occasion, and the front tires were replaced at 4,000 miles due to premature wear on another occasion. The front-end alignment was performed; however, the failure persisted. The vehicle was taken to another certified independent mechanic, where it was diagnosed that the front passenger's side struts were loose and nearly detached, the front driver's side struts were finger tight, the front and rear sway bar links were internally worn out, and all four tires were prematurely worn out and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure on several occasions. The failure mileage was approximately 138,871.

Filed Mar 19, 2026 · Body, Suspension · 127,000 miles · SC

The contact owns a 2015 Ford Explorer. The contact stated that while driving at various speeds, there was an abnormal, roaring sound coming from the rear of the vehicle. There was no warning light illuminated. Upon inspection of the vehicle, the contact's husband discovered that the steel belts on the driver’s and passenger’s rear tires were prematurely worn. The contact then became aware of the federal safety agency Campaign Number: 21V537000 (Suspension); which the contact associated with the failure. An appointment was scheduled with a local dealer for the recall repair. Upon arriving for the appointment, the contact was informed that the vehicle was not covered under the recall. The manufacturer was notified of the issue, and the contact was informed that the recall repair was performed prior to and was a one-time repair. The contact provided an estimate for an out-of-pocket repair. The contact stated that the top of the driver’s and passenger’s side A-pillar trims were loose. The contact discovered the federal safety agency Campaign Number: 24V031000 (Structure); however, the part for the recall repair was unavailable. The vehicle was not yet repaired. The failure mileage was approximately 127,000.

Filed Jan 15, 2026 · Suspension · 248,995 miles · IL

The contact owns a 2013 Ford Explorer. The contact stated that the vehicle was taken to the dealer for a recall repair related to a possible rear suspension toe link fracture. The contact stated that while his son was driving 55 MPH, a month and half after the recall repair, the rear driver's side tire had a blowout, causing the vehicle to swerve and to drift into another lane. The contact stated that there was no oncoming traffic during the failure. The driver was able to pull over to the right side of the road. The contact then met his son on the side of the road, and the contact replaced the rear driver's side tire with the spare tire. The contact then drove to the residence and inspected the tire. The contact noticed that the inner side edge of both rear tires were prematurely worn. The contact related the failure to the recall repair. The dealer was notified of the failure, but no assistance was provided. The vehicle was not diagnosed or repaired. Landmark Ford, Inc. (2401 Prairie Crossing Dr, Springfield, IL 62711); was contacted and the contact was informed that the previous dealer did not complete the alignment during the recall repair, causing the premature wear of the tires. The manufacturer was notified of the failure, and a case was filed. The failure mileage was approximately 248,995.

Filed Dec 15, 2024 · Transmission · VA

There has been an ongoing issue with my vehicle since it was last taken to service for a recall. The transmission has premature failure. I have had the entire vehicle powertrain fluids changed and nothing has helped. My boyfriend has been driving the vehicle and will not let me drive it anymore because it is unsafe. The transmission has torque converter issues. It has got stuck in second gear and when we went to pull out into traffic it would not move and we nearly got T-Boned. That happened while I was with him and I'm afraid to use it. He has to drive it to work because I have his vehicle and he wants me and my daughter to be safe. He says its downshifting hard when slowing down. It will downshift hard and loose power when trying to speed up on the interstate or while trying to get on the interstate. It shifts hard into reverse and is delayed shifting. Its lost power due to the transmission slipping. There has never been any check engine lights come on. Ford will do absolutely nothing about it. The vehicle has around 62,000 miles on it now and its gotten worse and is going to cause an accident or kill someone. I have called ford several times and they don't seem to care. They want me to go have it fixed and pay for it. I don't have that kind of money and I should not have to pay for there problem. Its a known issue I found out by searching online, even lawsuits. They need to recall these transmissions and fix the issue with them before someone is killed. If there hasn't already been deaths. Its unsafe. It has put me and my daughter at risk. Other drivers at risk and now with him having to drive it, his life is at risk everyday! Ford does not care about people or their family. They know they put a bad transmission in these vehicles and it cause premature wear. The transmission fluid is black, smells burnt and even metal shavings in it. Its a ticking bomb and its unfair they want me to pay for their mistakes!

Filed Jun 14, 2023 · Tires · AL

Hankook Ventus S1 Noble 2 P255R20 A/S BSW Tires 23,041 miles 2017 Ford Explorer Sport. These are the tires that came on the vehicle, there is only 23,041 miles on the vehicle and the tires are prematurely wearing on the outerside of all 4 tires. Chunks of the tire is pealing off. Hazardous to drive. The vehicle is not out of line, tires are rotated on schedule, and tire pressure maintained. Looks like defective tires, need to be investigated as safety recall. Ford Motor Company is aware of the problem and stated that we need they have a problem with those tires pealing and wearing out, most people have to replace around 20,000 to 30,000 miles. VERY DANGEROUS! I have safety inspections that shows tire are perfect.

Filed Jun 19, 2021 · Tires · MA

The contact owns a 2018 Ford Explorer equipped with Hankook Ventus S1 Noble 2 tires. Size: 255/50R20 105H, dot number: 5mnc 1ah 1218. Upon inspection, it was discovered that the 2 rear tires were prematurely worn out or will get a rejected sticker if not replaced. Owner went to Baystate Ford dealer in Easton MA where the failure was confirmed, but the cause of the failure was not determined. The contact was told by this dealer service that neither they or the manufacturer would offer any assistance for this failure.

Filed Dec 3, 2019 · Wheels · 24,500 miles · NY

I recently failed ny state inspection due to premature tire wear on my ford explorer 2017 with 24,500 miles. The hankook ventus s1 noble have a service announcement regarding premature wear, however no ford dealership service department will service my vehicle even after contacting hankook and providing information on the service announcement. We should not allow known poorly manufactured tires on our roads.

Filed Oct 8, 2019 · Tires · 16,000 miles · CO

Tl* the contact owns a 2018 ford explorer equipped with hankook ventus s1 noble 2 tires, size: 255/50r20. The contact stated that the front driver and passenger side tire thread were prematurely worn. The contact had the tires rotated and also noticed that the rear driver and passenger tires also had loose thread and cracks. The tires were not replaced. The manufacturer was contacted. The approximate tire and vehicle failure mileage was 16,000.

Filed Sep 3, 2019 · Wheels · 36,283 miles · MA

My 2016 ford explorer just turned 36,000 miles and all four of the hankook ventus s1 noble 2 tires that came on car have premature wear, with 3/32nd of an inch remaining on the tread. There have been numerous complaints about premature tread wear with this tire and ford will not do anything about it. I was told by ford motor customer service that because my car has turned 36,00 miles there is no warranty coverage or other recourse that I can take. This is a safety issue. The service manager at my local ford dealer, chatham ford, where I purchased the vehicle also told me that this particular tire should not be used on an explorer. Yet my dealer also said that they cannot do anything to help me. There appears to be a defect with this tire and there should be a recall.

Filed Jun 25, 2019 · Wheels · 33,042 miles · GA

We noticed severe premature tire wear on the factory tires on our 2017 ford explorer. The SUV came with hankook 255/50r20 105h ventus s1 noble 2 tires which started showing signs of premature wear within 15,000 miles. Now one is completely bald at 33,042 miles and the others are peeling/cracking. We made sure the tires had sufficient air pressure, and rotated them at every oil change, yet they still kept wearing. That one tire has been completely bald since 30,000 miles (zero tread and wear indicator band showing). We saw the notice under the federal safety agency id: 10137109 (manufacturer communication number: ssm 47195) and multiple reports of blowouts. We called ford on 6-25-2019 and ford told us they would cover 30% of the cost but would replace them with the same kind of tire. We chose to get another brand out of an abundance of caution. These tires are going to get someone killed.

Related recalls

Service brakes, hydraulic: foundation components: disc: caliperReported June 3, 2025 · 3 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2025 Explorer vehicles. The bolts securing the front brake caliper may not be tightened properly, which can result in a loss of front brake function and possible wheel damage.
Risk
Loss of brake function and wheel damage can increase the risk of a crash.
Remedy
Dealers will inspect and tighten the bolts as necessary. If bolts are missing, the brake caliper and pads will be replaced. Repairs will be performed free of charge. Owner notification letters were mailed June 19, 2025. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 25S60.

Recall number 25V371000 · Recall details

Parking brake: electricalReported March 24, 2023 · 674 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles equipped with a 2.3L RWD, 3.3L GAS, 3.3L FHEV, or 3.0L ST powertrain. The previous powertrain control module (PCM) update completed under recall 22V‑255 did not include the automatic electronic parking brake feature when the vehicle is shifted to park, as intended. In addition, the rear axle horizontal mounting bolt may fracture and cause the driveshaft to disconnect.
Risk
Without the electronic parking brake applied, the vehicle could rollaway if the driveshaft disconnects. A disconnected driveshaft can also result in a loss of drive power. Either of these scenarios can increase the risk of a crash.
Remedy
Dealers will update the PCM software, free of charge. Owner notification letters were mailed on May 31, 2023. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 23S16.

Recall number 23V199000 · Recall details

Parking brakeReported August 5, 2019 · 13,896 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain 2020 Explorer and Lincoln Aviator vehicles. The Manual Park Release (MPR) cover may not be installed. In addition, the vehicles may be in Factory Mode, which disables warning alerts and does not display the transmission gear selected. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 114, "Theft Prevention" and 102, "Trans Shift Lever Seq/Starter Interlock/Trans Braking Effect."
Risk
Without the cover, the MPR lever may be unintentionally moved, allowing the vehicle to roll away. Being in Factory Mode, the vehicle will not display warnings and/or gear selection on the instrument cluster. Both conditions increase the risk of a crash.
Remedy
Ford will notify owners, and dealers will inspect and, if necessary, install a MPR cover. Dealers will verify the instrument cluster is not in Factory Mode and clear any fault codes, free of charge. The recall began August 23, 2019. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 19C06.

Recall number 19V575000 · Recall details

Parking brakeReported July 24, 2015 · 7,165 vehicles affected
What is wrong
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015, to May 23, 2015. The affected vehicles have a parking brake that may not fully engage when applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 135, "Light Vehicle Brake Systems."
Risk
If the parking brake does not fully engage and the transmission is left in a gear other than 'Park' while on a slope, the vehicle may roll away, increasing the risk of a crash.
Remedy
Ford will notify owners, and dealers will test the operation of the parking brake system, and if necessary, replace the parking brake control assembly, free of charge. The recall began on September 4, 2015. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 15C07.

Recall number 15V464000 · Recall details

Service brakes, hydraulic: foundation components: hoses, lines/piping, and fittingsReported May 18, 1999 · 15,681 vehicles affected
What is wrong
Vehicle description: sport utility vehicles. The right front brake line to the hydraulic control unit (hcu) connection could separate causing the line to leak when the brake pedal is applied.
Risk
This could result in a loss of brake pressure to the front wheels, increasing the stopping distance.
Remedy
Dealers will replace the flare nut on the brake line.

Recall number 99V123000 · Recall details

Service brakes, hydraulic: power assist: hydraulicReported February 5, 1996 · 108,000 vehicles affected
What is wrong
The studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.
Risk
If a crack occurs, it could result in one or both studs fracturing. The master cylinder could then separate from the vacuum booster, when the brakes are applied, preventing the service brakes from activating increasing the risk of a vehicle accident.
Remedy
Dealers will replace the power brake vacuum booster assembly.

Recall number 96V024001 · Recall details

Service brakes, hydraulic: foundation components: hoses, lines/piping, and fittingsReported March 15, 1995 · 8,100 vehicles affected
What is wrong
In some of the vehicles, brake tubes were misrouted between the master cylinder and the hydraulic control unit and results in exceeding the allowable stopping distances as required by fmvss no. 105, "hydraulic brake systems." in addition, seals within the master cylinder could be abraded by this condition over time resulting in an internal leak and a further reduction in brake performance.
Risk
Consequence of non-compliance: stopping distances could be longer than intended resulting in increased potential for a vehicle accident.
Remedy
Dealers will reroute the brake tubes.

Recall number 95V052000 · Recall details

Parking brake: conventionalReported September 7, 1994 · 835,791 vehicles affected
What is wrong
The parking brake control self-adjust pawl does not line up properly with the self-adjust rachet causing the pawl to slip over one or more teeth in the rachet.
Risk
When the above occurs, it can result in parking brake system ineffectiveness. The parking brake will not hold the vehicle, causing the vehicle to roll freely, if the transmission is not left in gear.
Remedy
A wedge will be installed which will serve to lock the parking brake self-adjust mechanism pawl into engagement with the rachet. Also, owners will be advised to release and reapply the parking brake whenever tooth skip occurs and will be reminded to always turn off the engine and leave the vehicle in gear when the vehicle is parked.

Recall number 94V169001 · Recall details

Questions about the Ford Explorer premature wear

Which Ford Explorer years have rotors or pads wearing out early problems?

The model years with the most reports are 2017 (9 complaints), 1999 (7 complaints) and 1993 (5 complaints).

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