Ford Explorer ball joint problems

Filed Oct 20, 2026 · TX

Right control arm snapped while reversing into a parking spot

Filed Oct 15, 2026 · Steering · MA

Power Assist Steering fails and becomes very difficult to turn the steering wheel, requiring much force to initiate a turn and requires just as much force to disengage/return the steering to a straight ahead direction. It cuts out unexpectedly and often. Dealer has examined and says cannot be repaired without replacing the whole steering shaft, gear and rack as well as the tie rods. Vehicle only has about 80,000 miles and steering rack and gears should not wear out this soon.

Filed Aug 25, 2026 · Suspension · CO

While operating the vehicle, a loud clunk occurred, followed by a grinding noise. I stopped the vehicle immediately. Upon exiting, I observed the rear driver‑side tire positioned at an abnormal angle. Inspection underneath the vehicle revealed a fractured rear control arm. This failure is consistent with recall 23S55, which applies to Ford Explorers manufactured between 6/25/21 and 7/6/22. My vehicle’s build date is July 2022, which falls within the affected production window. The damage is clearly consequential to the control arm failure.

Filed Jul 2, 2026 · Suspension · VA

Vehicle was brought in to Magic city ford for a state inspection and was informed that there was a recall on the suspension to replace the tow link in the rear. Vehicle was inspected and tire tread level documented etc . Vehicle was driven 3,000 miles over the next 60 days, including a family trip to the beach. It was then noticed that the rear tires were completely bald on outer half of the tire with one showing cords. Vehicle was taken to Ford dealership who claimed that the vehicle had been aligned before it left the shop and that where was due to the rear control arms. Owner requested a printout with the before and after alignment information required. Dealership spent an hour trying to find the information and then provided a sheet lacking any of the identifiable information dated 5/1/2026, when the vehicle was there on 4/30/2026. It's truly scary to think what would have happened had I not noticed the tires condition. I do not believe that the rear tires were ever aligned. This is an all-wheel drive vehicle, so internal damage is possible. Ford is refusing to cover anything because it's been 60 days.

Filed Jun 9, 2026 · Steering · WA

While sitting at a stop light, waiting to turn, the steering wheel went stiff, then I was forced to make the turn without the power steering. it started working again but made a very loud grindy noise. the noise has not gone away. I took it to a shop, and they assesed everything, and stated the power steering rack has a fault code, and that the inner tie rods are loose, along with they can hear the power steering rack motor making a lot of noise. while going down the road the steering wheel shakes, and when making turns the steering wheel sticks and I have to yank the wheel back to unstick it. the vehicle is available to be inspected, at any time. I was almost in an accident multiple times due to the steering sticking and the wild vibration in the wheel. please help

Filed May 17, 2026 · Engine, Suspension · FL

Vehicle: 2016 Ford Explorer 2WD V6-3.5L VIN: [XXX] rchase: January 20, 2026 Odometer at Purchase: 70,929 miles (fraudulent — true mileage approximately 123,779 miles) Dealer: Drive Time Car Sales Company LLC, DBA Drive Time, 8805 E Adamo Dr, Tampa, FL 33619-3525 Narrative — Copy and Paste Into the federal safety agency Online Form: On January 20, 2026, I purchased a 2016 Ford Explorer 2WD V6-3.5L (VIN: [XXX] ) fr [XXX] Sales Company LLC, located at 8805 E Adamo Dr, Tampa, Florida 33619-3525. At the time of sale, the vehicle had three open, unrepaired federal safety recalls: 1. the federal safety agency Recall 19V435 / Ford 19S17 — Rear Suspension Toe Link Replacement (initiated June 26, 2019, affecting 1,194,173 vehicles). The rear suspension toe links may fracture, causing sudden loss of vehicle handling and risk of crash. 2. the federal safety agency Recall 21V537 / Ford 21S32 — Rear Suspension Toe Link Cross-Axis Ball Joint (owner notifications mailed March 2022, affecting 644,055 vehicles). The cross-axis ball joint may corrode and seize, causing toe link fracture and loss of steering control. 3. the federal safety agency Recall 25V347 / Ford 25S53 — B-Pillar Door Trim Detachment (owner notifications mailed June 2025, affecting 492,145 vehicles). B-pillar trim may detach while driving, creating a road hazard for other motorists. None of these recalls were repaired prior to sale. The dealer had documented actual knowledge of all three open recalls. Drive Time provided me with copies of the recall notices as part of the purchase paperwork at the time of sale. Additionally, the recall documentation included a printout from the federal safety agency recall lookup website for this specific VIN, timestamped January 19, 2026, at 5:28 PM — the day before the sale — proving that Drive Time actively investigated and confirmed the open recalls within hours of delivering the vehicle. Ford's own dealer notice for Recall 19V435/19S17 states: "Federal law requires dealers to complete this recall service before a new vehicle is INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed May 8, 2026 · FL

On March 26, 2026, my vehicle received the rear suspension toe link replacement under Ford/the federal safety agency Recall 26S08 (26V101000). Within approximately 5 weeks, all four rear tires were completely destroyed by misalignment caused by Ford’s non-adjustable replacement parts. On approximately May 2, 2026 — during the first rain after the recall service — my vehicle hydroplaned and skidded uncontrollably, creating a serious risk of collision and injury. On May 4, 2026, Mavis Tire & Brake [XXX] ) confirmed the cause: Ford’s non-adjustable recall toe link replacement had left my rear wheels severely out of alignment (rear total toe measured 2.09° — over 4x outside the acceptable range of 0.10°–0.50°). The Mavis Service Manager documented in writing on Invoice #21381: “REPLACED REAR ARMS WITH ADJUSTABLE ARMS TO CORRECT ALIGNMENT.” The Mavis technician noted I was the second Ford Explorer customer within the same few weeks to present with this identical defect. I paid $1,507.93 out of pocket for four replacement tires, two new adjustable control arms to replace Ford’s defective recall parts, and alignment service. KEY EVIDENCE IN MY POSSESSION: • Mavis Invoice #XXX ($1,507.93) with Service Manager’s written admission • Pre- and post-repair alignment reports showing extreme misalignment and full correction • Photographs of destroyed Bridgestone Alenza 255/50R20 tires (severe inner-edge wear) • Ford dealership video from March 26, 2026 showing tires in good condition before recall service • VIN door sticker confirming vehicle specs • Complete case overview document prepared for submission INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Apr 21, 2026 · Suspension · PA

I had the toe link recall performed in 2022. Since that time, I have replaced brakes twice, tires twice (two full sets in less than 50k miles), control arms, sway bars, and bushings. The car will not come into alignment. There is ample evidence all over the internet that the toe link recall has been a failure. There are numerous stories just like mine of secondary suspension issues and burning through tires, especially in the rear, at an alarming rate. To my knowledge Ford has done nothing to correct the issues with the toe link, once and for all. To my knowledge, Ford is not reimbursing owners for the related losses they experience because of the issue with toe links.

Filed Mar 24, 2026 · Suspension · 138,871 miles · MI · crash · 1 injury

The contact owns a 2017 Ford Explorer. The contact stated that after the completion of the federal safety agency Campaign Number:Â 20V675000(Suspension), the vehicle started experiencing suspension failures. The contact stated that while driving at various speeds, the vehicle vibrated and made an abnormal clunking sound. Additionally, the contact stated that while driving 30 MPH, the vehicle felt like the front end suspension was fighting with the rear end suspension, causing the contact to lose control of the vehicle, and the vehicle crashed into a pole. The pole was damaged and bent. The vehicle sustained front-end damage. No police report was filed. The contact sustained seat belt burn and bruising on the right shoulder by the collar bone. The vehicle was driven to Sweets Auto Repair, where suspension repairs were performed. The contact stated that since 2023, the front and rear wheel hub assembly, the rear driver's side upper control arm, the front driver CV axle, the front stabilizer, and the front driver lower control arm and ball joint assembly had been replaced. Additionally, the sway bar link was replaced three times, all four tires were replaced due to premature wear on one occasion, and the front tires were replaced at 4,000 miles due to premature wear on another occasion. The front-end alignment was performed; however, the failure persisted. The vehicle was taken to another certified independent mechanic, where it was diagnosed that the front passenger's side struts were loose and nearly detached, the front driver's side struts were finger tight, the front and rear sway bar links were internally worn out, and all four tires were prematurely worn out and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure on several occasions. The failure mileage was approximately 138,871.

Filed Mar 18, 2026 · Steering · 197,000 miles · OH

The contact owns a 2015 Ford Explorer. The contact stated while driving approximately 55 MPH, the vehicle became difficult to maneuver. No warning lights were illuminated. The vehicle was taken to an independent mechanic where it was diagnosed and determined that the front ball joint and lower control arm needed to be replaced. The vehicle was repaired; however, the failure persisted. The contact researched and was made aware of an unknown recall; however, the VIN was not included. The manufacturer was not notified of the failure. The failure mileage was approximately 197,000.