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2009 Ford F-550 SD problems

The most common problem on the 2009 Ford F-550 SD is fuel and propulsion system. It has fewer complaints than a typical F-550 SD model year.

Typical yearClose to a typical year
Owner complaints
1
Recalls
5
Service bulletins
28
Worst area
Fuel system

The worst 2009 Ford F-550 SD problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Fuel system
    1

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Fuel system
    1

Recalls 5

EquipmentReported June 23, 2014 · 10 vehicles affected
What is wrong
Palfleet Truck Equipment Company, LLC (Palfleet) is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 super duty vehicles modified by Palfleet and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Risk
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Remedy
Palfleet will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 29, 2014. Owners may contact Palfleet customer service at 1- 502‑376‑2458.

Recall number 14V360000 · Recall details

EquipmentReported June 18, 2014 · 42 vehicles affected
What is wrong
Dual-Tech, Inc. (Dual-Tech) is recalling certain model year 2009-2014 Ford F-550 Super Duty trucks modified by Dual-Tech, equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Risk
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Remedy
Dual-Tech will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began June 20, 2014. Owners may contact Dual-Tech customer service at 1‑800‑852‑0345.

Recall number 14V336000 · Recall details

EquipmentReported June 13, 2014 · 21 vehicles affected
What is wrong
Iowa Mold Tooling Co., Inc. will notify owners and dealers to inspect the Muncie PTO pressure switch to determine if it is from the range of defective switches and if required, remove the pressure switch assembly and put a plug in the port where the PTO switch had been installed. This switch was never being utilized. This will be done free of charge. The recall is expected to begin in mid-July 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1‑800‑247‑5958.
Risk
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Remedy
Iowa Mold Tooling Co., Inc. will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 28, 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1‑800‑247‑5958.

Recall number 14V328000 · Recall details

EquipmentReported June 12, 2014 · 10 vehicles affected
What is wrong
Stahl is recalling certain model year 2009-2014 Ford F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty vehicles modified by Stahl and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Risk
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Remedy
Stahl will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact Stahl customer service at 1‑800‑277‑8245, or Muncie at 1‑800‑367‑7867.

Recall number 14V327000 · Recall details

EquipmentReported June 10, 2014 · 4 vehicles affected
What is wrong
Somerset Welding & Steel, doing business as J&J Truck equipment (J&J), is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis with 6.8L gasoline engines modified by J&J to be equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.
Risk
The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.
Remedy
Somerset will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began August 2014. Owner's may contact Somerset customer service at 1‑800‑777‑2671.

Recall number 14V382000 · Recall details

See all 5 recalls for the 2009 Ford F-550 SD

Technical service bulletins for the 2009 Ford F-550 SD 28

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 28 bulletins for the 2009 Ford F-550 SD

What 2009 Ford F-550 SD owners say

Most recent owner complaints, unedited.

Filed Jul 24, 2014 · Fuel system · 42,608 miles · NY

Tl* the contact owns a 2009 ford 550 super duty. The contact stated that while driving 30 MPH, there was a loud rattling sound as then the vehicle stalled. The vehicle was restarted and taken to the dealer where the mechanic diagnosed that the fuel pump, filters and sensors needed to be replaced. The vehicle was repaired and the manufacturer was notified of the failure, who advised the contact that the problem was not covered under the warranty. The approximate failure mileage was 42,608. Updated 9/24/14

Compare the 2009 Ford F-550 SD

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Questions about the 2009 Ford F-550 SD

Is the 2009 Ford F-550 SD reliable?

Owners have filed 1 complaint about the 2009 Ford F-550 SD, fewer than a typical F-550 SD model year.

What is the most common problem with the 2009 Ford F-550 SD?

Fuel and propulsion system, with 1 complaint.

How many recalls does the 2009 Ford F-550 SD have?

5 recalls, covering equipment.

What year does the Ford F-550 SD have the most fuel system problems?

The Ford F-550 SD model years with the most fuel system complaints are 2006 (36 complaints), 2004 (26 complaints) and 2005 (20 complaints).

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