I have more files and receipts Vehicle Information: •Make: Ford •Model: F-550 Super Duty •Year: 2020 Issue Summary: After a recall service (22E04) for powertrain and transmission software updates, the vehicle experienced a complete power failure within 40 miles, leading to a stall and loss of control, resulting in the vehicle veering into a ditch. Incident Details: •Recall Service Date: ] •Mileage at Service: 63,993 •Incident Mileage: ~64,030 miles •Description: Post-recall, multiple warning lights activated, including powertrain malfunction and traction control off. The vehicle stalled, became unresponsive, and veered off the road. After multiple attempts coming after multiple attempts to call the dealership and corporate with no answer, forced to leave a bad survey and then someone contacted Follow-Up Actions: The dealership attributed the issue to a missing 10-amp fuse. However, prior warnings from the FordPass app indicated powertrain malfunctions since October 2024. A subsequent recall notice (24S78/24V957) in January 2025 highlighted potential high-pressure fuel pump issues leading to power loss. After multiple attempts coming after multiple attempts to call the dealership and corporate with no answer was forced to leave a bad survey and then someone they’ve let me leave the dealership twice now saying that there was nothing wrong with my truck and then to find out that there’s a recall a couple weeks later Safety Concerns: The unexpected power loss and control failure pose significant safety risks. The recurrence of issues post-recall raises concerns about the effectiveness of the initial repair and overall vehicle safety. Requested Action: I urge the federal safety agency to investigate this matter to ensure driver safety and hold the manufacturer accountable for providing a reliable remedy.
Ford F-550 SD stalling problems
84 of the 466 owner complaints about the Ford F-550 SD describe engine stalls while driving, most of them for the 2004 model year.
- owner complaints
- 84
- worst model year
- 2004
- typical repair cost reported
- $3,000
- typical mileage
- 55,050
By model year
Often reported together
Fuel pump 21Loss of power 18Misfire 5Engine failure 3Transmission failure 2Check engine light 2Won't start 1Warning lights 1
What owners say
The contact owns a 2007 Ford F-550. The contact stated while driving 50 mph, the vehicle inadvertently stalled and lost power. There were no warning lights illuminated. The contact veered to the side of the roadway and was able to restart the vehicle. The contact stated that the failure recurred the same day while pulling to a parking lot. The contact contacted the manufacturer of the battery control circuit who instructed the contact to do a jumper wire to bypass the vehicle issue. The contact stated that the issue was resolved. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The contact contacted the manufacturer to advise that the recall repair for the federal safety agency Campaign Number: 13V265000 (Electrical System) was not completed effectively however, the manufacturer informed the contact that the dealer needed to verify the information. The dealer was made aware of the failure and informed the contact they could not assist. The approximate failure mileage was 45,720.
My v10 engine on my motorhome stalls when accelerating from a stop. This is dangerous. The engine remains running but won't accelerate. Pumping the gas pedal will finally make it go
Fuel tank delamination leading to stalling and eventual replacement of tank at my cost.
Tl* the contact owns a 2008 ford f-550 sd. While driving 65 MPH, the contact heard an abnormal noise coming from the engine compartment and the vehicle stalled. The check engine and engine overheating indicators illuminated during the failure. The vehicle was towed to chapman ford of horsham (1100 easton rd, horsham, pa 19044) where it was diagnosed that the engine failed. The vehicle was not repaired. The manufacturer was notified and stated that the vehicle was out of warranty. The failure mileage was 33,000. The VIN was not available.
Tl* the contact owns a 2003 ford f-550 sd. While driving unknown speeds, the engine stalled without warning and the fuel tank disintegrated. The float filter and filter were clogged. The contact called a local dealer (vision ford, 1500 s white sands blvd, alamogordo, nm 88310) and was advised to schedule a service appointment. The vehicle was not diagnosed or repaired. The manufacturer was notified. The failure mileage was 107,550.
Tl* the contact owns a 2015 ford f-550 sd. While driving approximately 30 MPH in reverse, the vehicle stalled. The vehicle had to be pushed into the contact's driveway. There were no warning indicators illuminated. The vehicle was taken to the dealer four times, but the failure could not be duplicated. The failure also occurred while in drive. The manufacturer was notified of the failure. The vehicle was not repaired. The approximate failure mileage was 25,000.
Tl* the contact owns a 2004 ford f-550 sd. While driving approximately 55 MPH, the vehicle stalled without warning. The vehicle restarted; however, the failure recurred approximately one mile later. The vehicle did not restart and was towed to the contact's job. The vehicle was taken to the dealer where it was diagnosed that the wiring harness was faulty, melted, and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and stated that the VIN was not included in the federal safety agency campaign number: 05v270000 (electrical system). The approximate failure mileage was 155,862.
Tl* the contact owns a 2000 ford f-550 sd. The contact stated that the vehicle stalled without warning while driving at various speeds. The vehicle was taken to the dealer numerous times, but the failure was unable to be determined. The dealer replaced the engine electronic control unit, the fuel tank was aligned, the filters and the fuel injectors were replaced, but the failure persisted. The manufacturer was not notified of the failure. The failure mileage was 294,731.
Tl* the contact owns a 2009 ford 550 super duty. The contact stated that while driving 30 MPH, there was a loud rattling sound as then the vehicle stalled. The vehicle was restarted and taken to the dealer where the mechanic diagnosed that the fuel pump, filters and sensors needed to be replaced. The vehicle was repaired and the manufacturer was notified of the failure, who advised the contact that the problem was not covered under the warranty. The approximate failure mileage was 42,608. Updated 9/24/14
Related recalls
Engine
- What is wrong
- Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater and previously remedied under recall 18V894. During the previous repair, the block heater cable's splice connector may have been damaged.
- Risk
- A damaged cable could cause a resistive short, increasing the risk of overheated or melted wiring, increasing the risk of a fire.
- Remedy
- Ford will notify owners, and dealers will disable the engine block heater from being used. When replacement cables become available, a second notice will be mailed and dealers will replace the engine block heater cord, free of charge. The recall began May 31, 2019. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 19S11.
Recall number 19V278000 · Recall details
Engine and engine cooling: engine: diesel
- What is wrong
- On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.
- Risk
- In the event of an engine stall, a crash could result without warning.
- Remedy
- Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1‑866‑436‑7332.
Recall number 07V553000 · Recall details
Questions about the Ford F-550 SD stalling
Which Ford F-550 SD years have engine stalls while driving problems?
The model years with the most reports are 2004 (19 complaints), 2006 (17 complaints) and 2005 (15 complaints).
How much does it cost to fix engine stalls while driving on the Ford F-550 SD?
Owners who mentioned a price put the repair at about $3,000 (median of 12 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
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