2020 Ford Fusion: fire, smoke or burning smell

Filed Jan 17, 2026 · Electrical · TX

I don't know what failed, but my vehicle spontaneously combusted this morning in front of my apartment.and is a total loss. Fire Marshal's [XXX] ) Case# XX-XXX. The fire also destroyed the vehicle sittling next to it. We are lucky the building didn't catch on fire. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jul 30, 2025 · Engine · 112,000 miles · MD

The contact owns a 2020 Ford Fusion. The contact stated that upon starting the vehicle, the contact noticed smoke coming from the engine compartment. There was no warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed that coolant intrusion into the cylinder had caused the engine to fail. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to the federal safety agency hotline for assistance. The failure mileage was approximately 112, 000.

Filed Jun 10, 2025 · Engine · 71,000 miles · MI

The contact owns a 2020 Ford Fusion. The contact stated that the vehicle was started, there was a large amount of white smoke coming from the exhaust pipe, with the engine sputtering. The vehicle as taken to an independent mechanic and was diagnosed with engine block failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and a complaint was filed. The failure mileage was approximately 71,000.

Filed May 13, 2025 · Engine · 111,000 miles · IL

The contact owns a 2020 Ford Fusion. The contact stated that upon starting the vehicle, her husband noticed white smoke coming out of the mufflers. The vehicle was taken to the dealer, where it was diagnosed that the engine short block had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was approximately 111,000.

Filed Nov 27, 2024 · Lights · 53,000 miles · VA

The contact owns a 2020 Ford Fusion. The contact stated while driving at an undisclosed speed, the front passenger's side low beam headlight failed to illuminate as needed. Upon inspecting the vehicle, the contact noticed that the front passenger's side low beam headlight assembly wiring harness was burnt, and there was light smoke coming from the wiring harness. The vehicle was taken to the local dealer, where it was diagnosed that the low beam headlight assembly needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 53,000.

Filed Feb 1, 2021 · 4 miles · TX

There was white smoke coming out of the hood and there was a smell of burned rubber. I had reached my destination and had just parked.