2018 Ford Fusion: fire, smoke or burning smell

Filed Sep 2, 2026 · Engine · 122,000 miles · MI

The contact owns a 2018 Ford Fusion. The contact stated that the check engine warning light was illuminated. Additionally, there was white smoke coming from the exhaust pipes. The vehicle was taken to an independent mechanic several times, and the contact was informed that the engine was consuming antifreeze. The ignition coils and spark plugs were replaced; however, the failure persisted. The mechanic associated the failure with the engine. The vehicle was taken to a dealer, where it was diagnosed and determined that the short block was warped and that the engine needed to be replaced. The vehicle was scheduled to be repaired. The contact researched the failure and stated that it was a known issue that the manufacturer had failed to correct. The manufacturer was notified of the failure via telephone; however, no assistance was provided. The failure mileage was approximately 122,000.

Filed Mar 19, 2026 · Engine, Fuel system · MI

2018 Ford Fusion SE 1.5L EcoBoost, just purchased the car 10 days ago and I already have antifreeze that's mixing with the oil causing the car to overheat and white smoke coming from the back cannot drive the car took it to three mechanics they told me it needs a new turbo and a head gasket which will cost well over $4,000 which I don't have the money that I bought the car with I borrowed from family members so I can go back to work and I don't have money to fix it so at the moment I am unemployed because I have no vehicle to get to work this is a major problem. My father before he passed away had a 2017 Ford Escape with the same engine and he had the same problem he sold it for $1500 lost 14 Grand on it

Filed Sep 16, 2025 · Engine · 84,112 miles · FL

The contact owns a 2018 Ford Fusion. The contact stated that upon starting the vehicle, there was an abnormal rattling sound coming from the engine with white smoke coming from the exhaust system, with the check engine warning light illuminated. Additionally, the message “Service Vehicle Soon” was displayed. The vehicle was taken to a local dealer, where it was diagnosed, and the contact was informed that the engine was faulty due to coolant intrusion. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 84,112.

Filed Jul 28, 2025 · Engine · 76,000 miles · PA

The contact owns a 2018 Ford Fusion. The contact stated that while driving at various speeds, there was white smoke coming from the rear exhaust. The check engine warning light was illuminated. The vehicle was taken to a local dealer, where it was diagnosed with coolant intrusion into cylinder #3, low coolant, and an overheated engine. The vehicle was not repaired due to the cost. The contact related the failure to TSB: 19-2208. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was approximately 76,000.

Filed May 28, 2025 · Engine · 115,000 miles · MI

The contact owns a 2018 Ford Fusion. The contact stated while driving at an undisclosed speed, the engine overheated and the check engine warning light illuminated. In addition, the contact noticed white smoke coming from the exhaust, and the engine was running abnormally rough. The vehicle was taken to the dealer, where it was diagnosed with coolant intrusion in cylinder #1, causing engine failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The contact was advised to contact the federal safety agency Hotline to report the failure. The failure mileage was approximately 115,000.

Filed Mar 13, 2025 · Engine · NC

Was driving and car started overheating. Looking at coolant levels, they were low. Refilled coolant and car started fine. Next day driving the vehicle, the engine shut down completely. Took the vehicle to Parks Ford dealership in Hendersonville NC to find the problem. I received a call from a service representative and he said there is a coolant intrusion into the cylinder or cylinders and the engine needs to be replaced. I asked to check for recalls and he stated none were found. I did my own research and found many vehicles with the 1.5 liter Ecoboost engine have had this issue and have had a recall in the past. I. Short, Ford has said they will not have my vehicle fixed due to the fact the 3 year warranty has expired and or 85,000 miles have been passed. I have financed this vehicle starting [XXX]. As of now my vehicle has almost 110,000 miles. Doing more research into this Ford has offered a fix for this. A new midi small block replacement and head gasket replacement. Doing more research into this, I have found the vehicle engine could possibly catch on fire if the coolant intrusion is not corrected. The Ford dealership quoted me $9,000 without tax to replace the engine. This just isn't doable. How can this not be a safety issue if the vehicle can and will shut off while driving and potentially catch on fire? Ford should replace the flawed engine design that they have been very well aware of. I am still making payments on this vehicle to own and I cannot risk driving it because it is used to transport my children and my wife, not with the safety factors involved. Help to have the manufacturer flawed design fixed to the updated design, that has no issues of the same, would help blue collard individuals a tremendous amount. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Mar 3, 2025 · Engine · 120,000 miles · TX

The contact owns a 2018 Ford Fusion. The contact stated while driving at an undisclosed speed, there was white smoke coming from the exhaust pipe. The check engine warning light was illuminated. The vehicle was taken back to the residence. A dealer was contacted and informed the contact that the failure was a known issue and that the engine needed to be replaced; however, there was no recall on the VIN for the failure. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 120,000.

Filed Jan 30, 2025 · Engine · 119,000 miles · MS

The contact owns a 2018 Ford Fusion. The contact stated that the engine was misfiring with white smoke coming from the exhaust pipe. The size of white smoke coming from the exhaust pipe had increased over time. The “WRENCH” warning light remained illuminated. The check engine warning light was illuminated intermittently. The vehicle was hesitating while attempting to start. The vehicle was taken to a certified mechanic who diagnosed that the engine block had coolant intrusion in two cylinders and was causing the misfire. The contact replaced the coils and spark plugs; however, the failure persisted. The contact became aware of the federal safety agency ID Number: 10213732 (Engine and Engine Cooling) which was linked to the failure. The dealer was contacted and confirmed that the vehicle was not included due to the mileage. The manufacturer was made aware of the failure and confirmed that the vehicle was not covered under the federal safety agency ID Number. The manufacturer referred the contact to the federal safety agency Hotline to file a safety complaint. The failure mileage was 119,000.

Filed Jan 10, 2025 · Engine · 140,000 miles · TX

The contact owns a 2018 Ford Fusion. The contact stated that while starting the vehicle, the vehicle shuddered with white smoke coming from the exhaust pipe. The check engine warning light was illuminated. The failure had occurred on several occasions. The vehicle was taken to an independent mechanic where it was diagnosed with coolant leak into the engine. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and filed a complaint. The vehicle remained at residence unrepaired. The approximate failure mileage was 140,000.

Filed Oct 16, 2024 · Engine · 111,700 miles · SC

The contact owns a 2018 Ford Fusion. The contact stated while driving at various speeds, the vehicle shuddered and white smoke came out of the exhaust pipe; there was an abnormal sound coming from the engine compartment. The "Engine Coolant Overtemperature" message was displayed on the instrument panel and the check engine warning light was illuminated. The failure occurred on several different occasions. The vehicle was taken to a dealer where it was diagnosed that there was a coolant leak intrusion into the cylinder and that the engine needed to be replaced. The dealer made the contact aware of Technical Service Bulletin Number: 19-2346. The vehicle was not repaired. The manufacturer was notified of the failure and confirmed that there was no recall associated with the failure; the manufacturer referred the contact to the federal safety agency Hotline to report the failure. The failure mileage was approximately 111,700.

Filed Aug 16, 2024 · Engine · 135,000 miles · SC

The contact owns a 2018 Ford Fusion. The contact stated while driving approximately 15 MPH, the vehicle stalled occasionally and returned to normal operation once the contact had turned off and restarted the vehicle. In addition, there was smoke coming from the tailpipes. The check engine warning light was illuminated. The vehicle was drivable and was driven to an independent mechanic where it was diagnosed with a coolant leak, and the mechanic suggested that the vehicle be taken to a Ford dealer. The vehicle was towed to a Ford dealer where it was confirmed that there was a coolant intrusion into the cylinder head gasket. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for further assistance. The failure mileage was approximately 135,000.

Filed Aug 16, 2024 · Engine, Transmission · 181,000 miles · LA

The contact owns a 2018 Ford Fusion. The contact stated while driving 45 MPH, the engine started to overheat, and there was smoke coming from underneath the hood. The message "Vehicle Temperature Overheating" was displayed. The contact pulled over to the side of the road and allowed the vehicle to cool down. The contact was able to continue driving; however, the failure recurred several times while driving. The contact pulled to the side of the road several times until arriving to the residence. The vehicle was taken to the dealer, where it was diagnosed that the PCM had failed. Additionally, the dealer diagnosed there was coolant intrusion in the engine cylinders. The dealer determined that the engine needed to be replaced. The vehicle was not repaired. The contact related the failure to Ford Campaign Number: 21N12. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was approximately 181,000.