2015 Ford Fusion: fire, smoke or burning smell

Filed Apr 17, 2026 · Engine · WI

Coolant Intrusion in the Block Led to white smoke coming out of the exhaust thick enough that I couldn't see as I tried to back out of the road.

Filed Aug 15, 2025 · Engine · TX

I have a 2015 Ford Fusion Ecoboost t back in 2019 took it to Ford for regular maintenance and they told me it had a recall for another engine (coolant intrusion) at that time I had no problem with my car so needless to say I was shocked . Now 2026 August 15 my car shuts down coolant temperature warning comes on , I pulled over had a mechanic look at it and he tells me the head gasket is no good coolant intrusion This is a safety issue and cars could catch on fire 🔥 Called Ford they said nothing they can do . All I can say is shame on Ford they need to do the right thing and fix these Safety issues.

Filed Apr 28, 2025 · Engine · 134,000 miles · CA

The contact owns a 2015 Ford Fusion. The contact stated while driving at an undisclosed speed, there was heavy white smoke coming from the exhaust pipes before the vehicle shut off unintendedly. The contact stated that there was a leak coming from the catalytic converter and the check engine warning light was illuminated. The vehicle was taken to an independent mechanic who discovered a blown head gasket due to coolant intrusion into the cylinders. The vehicle was not repaired. The manufacturer was notified of the failure and the contact was informed that there were no recalls on the vehicle. The contact was provided a case number and referred the contact to the federal safety agency Hotline to report the failure. The failure mileage was approximately 134,000.

Filed Mar 21, 2025 · Engine · 149,000 miles · CA

The contact owns a 2015 Ford Fusion. The contact stated that while driving at an undisclosed speed, there was an engine misfire. Additionally, the vehicle stalled and lost motive power. No warning light was illuminated. The contact stated that after several attempts, the vehicle restarted. The vehicle was driven to the residence. The contact stated that an independent mechanic inspected the vehicle and became aware of white smoke coming from the exhaust pipe. The vehicle was diagnosed with coolant intrusion and engine failure. The vehicle was not repaired. The dealer was made aware of the failure. The manufacturer was made aware of the failure. The failure mileage was approximately 149,000.

Filed Jan 29, 2025 · Engine · 70,000 miles · NC

The contact owns a 2015 Ford Fusion. The contact stated while driving at an undisclosed speed, the engine overheated. There were no warning lights illuminated. The contact pulled over to the side of the road and noticed there was white smoke coming from under the hood. The vehicle was towed to the residence and then was towed to an independent mechanic to be diagnosed. The contact was informed that coolant intrusion into the engine had damaged the engine and that the engine needed to be replaced. The vehicle was not repaired due to the cost. The manufacturer was informed of the failure and confirmed that the VIN was not under recall for the failure. The contact was advised to contact the federal safety agency Hotline to report the failure. The vehicle was towed to the residence and had not been driven since. The failure mileage was approximately 70,000.

Filed Aug 7, 2024 · Engine · 86,000 miles · FL

The contact owns a 2015 Ford Fusion. The contact stated while driving at various speeds, the vehicle shuddered and there was white smoke coming from the exhaust pipes. The check engine warning light was illuminated. The vehicle was taken to a local dealer where it was diagnosed that there was a coolant leak into the engine and that the engine needed to be replaced. The vehicle was repaired; however, the failure reoccurred. The vehicle was taken to a local independent mechanic where it was diagnosed that the ignition coils and spark plugs needed to be replaced. The vehicle was repaired but the failure reoccurred. The vehicle was taken back to the local dealer where it was diagnosed and determined that the engine needed to be replaced again. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 86,000.

Filed Jun 11, 2024 · Engine · IL

Prior to leaving for a weekend trip, we filled our 2015 Ford Fusion with engine coolant, as it was low. After returning from the trip, we started the care and noticed some white smoke coming from the tail pipe. While traveling around 20mph, the check engine light on the dash began to flash, and the car began to shake violently. We pulled over, and identified that the engine coolant was empty. We stopped at a gas station to fill it up. Upon returning home, we scheduled an appointment with our independent mechanic, to check for a coolant leak. He was able to recreate the white smoke, after noticing that the engine coolant was empty again. He filled it back up, and 24 hours later, the coolant was empty, despite the car not being driven. He advised that there is a possible leak, and he would pressure test it. After testing it, he confirmed that there is no leak in the coolant lines, however, there is a suspected leak within the engine.

Filed May 21, 2024 · Engine · 156,000 miles · TX

The contact owns a 2015 Ford Fusion. The contact stated that while driving at an undisclosed speed, the temperature gauge started to indicate that the engine was overheating. The contact stated that the vehicle lost motive power, and the contact observed smoke coming from the engine compartment. The blank warning light was illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. After investigating the failure, the contact related the failure to Customer Satisfaction Program: 21N12. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the federal safety agency Hotline for assistance. The failure mileage was 156,000. The VIN was not available.

Filed May 16, 2024 · Engine, Transmission · LA

I noticed the coolant level keeps getting low. There was a large amount of white smoke coming from the exhaust. It sounds like water in the dash. Now the car is barely drivable. No warning lights have come on.

Filed Mar 22, 2024 · Engine · 163,199 miles · TX

My vehicle began having low coolant, smoking from tail pipe, running erratically, and numerous codes including ( P-300 codes). My only transportation and before I made it home the engine turned off completely and did not crank or turn over at all.. I felt the engine was about to catch on fire and so I got out and called family member for a tow and ride home. My car has been sitting in the driveway for at least 2 months. Im a veteran, and making it to doctors appointments is a big issue.

Filed Apr 20, 2023 · Brakes · 97,000 miles · TX · fire

The contact owns a 2015 Ford Fusion. The contact stated that while driving at an undisclosed speed, she stopped at a service station to refill when she was notified by another individual to exit the vehicle. The traction control warning light illuminated. The contact stated that the individual noticed flames at the hood of the vehicle. The contact stated that the individual was a firefighter that inspected the vehicle and lifted the hood and extinguished the fire. No injuries were sustained. No medical attention was required. A fire report was filed. The contact notified AAA where it was towed to Christian Brothers Automotive where it was diagnosed that the brake line failed and needed to be replaced. The vehicle was repaired however, a year later the failure recurred. The contact stated that the brake warning light was illuminated. The contact stated that while driving at an undisclosed speed, she depressed the brake pedal to stop the vehicle when she heard a pop sound, but the vehicle failed to respond. The contact stated that she had to apply pressure to the brake pedal to slow the vehicle. The traction control warning light was illuminated. The vehicle was taken to the dealer where it was diagnosed that the brake line failed and needed to be replaced. The vehicle was repaired. The contact stated that she then received notification of the federal safety agency Campaign Number: 23V162000 (Service Brakes, Hydraulic). The dealer was not notified of the failure. The manufacturer was notified of the failure and the contact was provided a case number. The failure mileage was approximately 97,000.

Filed Mar 26, 2023 · Engine · TX

There is coolant slowly leaking into cylinders. I am having to put antifreeze in reservoir every other month. I am afraid it will ruin engine or catch on fire.