Severe mechanical engine failure occurred while operating my 2023 Ford Super Duty equipped with the 7.3L gasoline V8 engine (Godzilla) at approximately 76,000 miles. While driving, the vehicle experienced a sudden loss of power, dropped into limp mode, and began displaying a flashing Check Engine Light alongside a violent rough idle and loud mechanical valvetrain tapping/grinding noises coming from the engine block. A professional diagnostic evaluation confirmed zero compression in Cylinder #2, caused by a catastrophic lifter failure that ground down and destroyed the camshaft lobe (wiped cam). This failure path stems directly from manufacturing vulnerabilities regarding the variable-displacement oil pump and low hot-idle oil pressures, which Ford has semi-acknowledged via Customer Satisfaction Program 24B27. This is a severe safety hazard, as the sudden loss of engine power and transition into limp mode occurred without warning in active traffic, jeopardizing vehicle control and highway safety. I am filing this report to document the premature mechanical failure of a modern, meticulously maintained 2023 powertrain for the ongoing federal investigation into these 7.3L powerplants. Complete independent maintenance records using specified 5W-30 oil are available to verify this engine was never neglected.
The worst 2023 Ford E-450 problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Acceleration1
- Body1
- Engine1
- Suspension1
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Acceleration1
- Body1
- Engine1
- Suspension1
Recalls 3
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Ford Motor Company (Ford) is recalling certain 2022-2023 E-350, E-450, and 2021-2022 F-59 vehicles. The paint along the weld seam of the fuel tank may peel and lead to corrosion of the exposed metal, which can result in a fuel leak.
- Risk
- A fuel leak in the presence of an ignition source increases the risk of a fire.
- Remedy
- Dealers will inspect the fuel tank and replace, if necessary, free of charge. Owner notification letters were mailed on April 14, 2023. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 22S76.
Recall number 22V925000 · Recall details
Power train: axle hubs
- What is wrong
- Ford Motor Company (Ford) is recalling certain 2023 E450 vehicles. The bolt that secures the rear axle rotor to the wheel-hub may be improperly tightened, possibly resulting in wheel separation.
- Risk
- Wheel separation from the vehicle increases the risk of a crash.
- Remedy
- Dealers will inspect the rear axle serial number, and if necessary, remove and inspect the rear axle rotor and hub assembly. If any bolts are found to be loose, the rotor and hub assembly will be replaced. Repairs will be performed free of charge. Owner notification letters were mailed April 18, 2023. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 22S68.
Recall number 22V792000 · Recall details
Equipment: other: labels
- What is wrong
- Ford Motor Company (Ford) is recalling certain 2022 F-Super Duty F-250, F-350, F-450, F-550, F600, and 2023 E-Series vehicles. In addition, certain 2016 E-Series, 2017 and 2019 F-450, 2021 F-350, and 2021 Transit vehicles that received a reprinted label are also included in this recall. The Safety Certification Labels are missing the tire size, rim type, and tire pressure values for both the front and rear axles. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 110, "Tire Selection and Rim", and 120, "Wheels and Rims-Other Than Passenger Cars."
- Risk
- Missing tire information could lead to an incorrect tire or rim being installed, or incorrect tire pressure, increasing the risk of a crash.
- Remedy
- Dealers will replace the Safety Certification Label, free of charge. Owner notification letters were mailed July 6, 2022. Owners may contact Ford customer service at 1‑866‑436‑7332. Ford's number for this recall is 22C09.
Recall number 22V384000 · Recall details
Technical service bulletins for the 2023 Ford E-450 24
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This article supersedes TSB 25-2572 to update the Parts List to correct the part number LC3Z-6006-L to...
- 2023-2024 F-Super Duty/F-53 Motorhome Chassis/F-59 Commercial Stripped Chassis and 2023-2025...
- This article supersedes TSB 25-2322 to update the Service Procedure, Labor Operations and Parts List
- Rattle/scraping noise from the bellhousing area on start-up. Workshop Manual (WSM), Section 303-00 Engine...
- Rattle/scraping noise upon startup that may remain after the engine is running
- Incorrectly illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTC) P0128, P0420,...
- This article supersedes TSB 25-2200 to update the parts list to add the new camshaft and tappet service...
- Some 2021-2024 Edge/Nautilus, 2021-2025 Bronco/Bronco...
- Upper engine ticking or tapping noise at idle
- Some 2020 Continental, 2020-2024 Edge/Nautilus, 2020-2025 Explorer/Aviator/Escape/Corsair/F-150/F-Super...
What 2023 Ford E-450 owners say
Most recent owner complaints, unedited.
The contact owns a 2023 Ford E-450. The contact discovered shortly after the purchase of the vehicle, that during the manufacturing, the vehicle was improperly assembled and was missing the fasteners, the housing to the frame, and the bottom of the vehicle was missing several bolts. The dealer was contacted; however, the vehicle remained at the residence. The manufacturer was not notified of the failure. The failure mileage was approximately 22,400.
The contact owns a 2023 Ford E-450. The contact stated that while driving after a cold start at approximately 2 mph, the vehicle suddenly accelerated without warning. The rear wheels were spinning and smoking was detected. The driver depressed the brake pedal but the trailer fishtailed and crashed into a parked Toyota Venza Hybrid. There were no reported injuries, fire or air bag deployment. A police report was filed. The contact called the local dealer but the vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 1,395.
Compare the 2023 Ford E-450
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Questions about the 2023 Ford E-450
Is the 2023 Ford E-450 reliable?
Owners have filed 3 complaints about the 2023 Ford E-450, fewer than a typical E-450 model year.
What is the most common problem with the 2023 Ford E-450?
Acceleration and speed control, with 1 complaint. Next is body (1).
How many recalls does the 2023 Ford E-450 have?
3 recalls, covering fuel system, gasoline, power train and equipment.
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