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1994 Ford Explorer: brake failure

41 of the 1,199 complaints about the 1994 Ford Explorer describe brake failure.

owner complaints
41
of this car's complaints
3%
recalls
2
Is there a fix? There are 2 recalls and 16 service bulletins for this area of the car. See below

Brake failure by model year

What owners say

Filed Oct 12, 2009 · Brakes · 150,000 miles · IN

I drive a 1994 ford explorer 4x4. My complaint is with the front brakes. When the inner brake pads wear to a certain point, they fall out of the channels that they slide in causing brake failure. When this happens, all that is left to stop the vehicle is the piston of the brake caliper. There is no wear indicator to warn the driver that disc pads are worn out. Please let me know if there is a recall on this problem.

Filed Jun 19, 2003 · Brakes, Electrical · 86,000 miles · CA

Abs light on. Brakes failed during sudden stop. Using excessive coolant. Problems starting.

Filed Jan 31, 2003 · Brakes · 120,000 miles · IN

Loss of brake fluid due to liine rubbing against chassis of 1994 explorer, left rear area, line repaired and fixed so no rubbing would occur. All fluid was lost drove home no brakes, repaired next day.

Filed Jul 2, 2001 · Brakes · OH

I have received a copy of a recall #94s91 and the description associated with this recall is identical with the problem I have had with my vehicle since I purchased it used in 6/98. I contacted the dealer, and manufacturer, and I was told my VIN # is not included in this recall. I asked why the recall list my vehicle year ,make, & model and I have the exact symtoms listed but I was being told again it was not included in the recall. I was told I would need to have the vehicle fixed at my own expense. I don't feel like I should be forced to pay for this fix when my vehicle has the exact defect listed and the exact year, make, & model listed. I constantely have to check to see if my parking brake is engaged because at least half the time it isn't because the pedal went to the floor without engaging the parking brake. I would appreciate a response back and any help you may be able to offer in this matter. Thanks you very much. V. Ron deliteris.

Filed Dec 11, 2000 · Brakes · PA

Vehicle purchased 12/1996. Brakes replaced first time 03/02/1997 at 66730 miles. On 08/31/1997 brake pads dissintegrated causing brake failure. Pads, rotors, and calipers replaced on 09/02/1997 at approx. 70747 miles. Same problem occurs on 02/02/1998 at 74095 miles, 06/11/1999 at 84823 miles, 07/13/1999 at 85493 miles, 03/16/2000 at 90037 miles, and most recently on 12/10/2000 at 96878 miles. All brake pads were raybestos silver installed by national tire and battery (formerly tire america). Majority of milage is city. Other is highway. There are no offroad miles. Vehicle is used as a passanger vehicle not for hauling or towing. Failure occurs when brake pad lining cracks, crumbles, and dissintegrates leaving only brake backing against rotor for braking. This usually hyper-extends the calliper and scores the rotor beyond repair (turning down) requiring replacement of brake pads, rotor assembly, and calliper assembly. When failure occurs, there is absolutely no braking action (pedal drops to the floor) until brake pedal is pumped after which a grinding noise (brake pad backing into rotor) is heard. Failure has usually occured at lower speeds when approaching a stop.

Filed Aug 31, 2000 · Brakes · OR · crash · 2 injuries

Brakes failed caused crash into dirt bank,seat belt failed caused injuries to face armes legs back

Filed Sep 23, 1999 · Brakes · NY

Brakes failed.

Filed Nov 13, 1998 · Brakes · SC

Brakes failed resulting in vehicle accident.

Filed Nov 26, 1997 · Brakes · CA

Abs brake failure.

Filed Sep 30, 1997 · Brakes · UN

Antilock brakes failed, causing right rear tire to lock, car to swerve.

Filed Sep 24, 1997 · Brakes, Engine · NY

Anti-lock brakes failed. Also replaced muffler and catalytic converter.

Filed Jun 3, 1997 · Brakes · NJ · crash

Abs brake failure, impact 12:00 position, after making sudden stop , pedal went to the floor with loss brake effectiveness, driving at speed 15mph.

Service bulletins that may apply

Related recalls

Service brakes, hydraulic: power assist: hydraulicReported February 5, 1996 · 108,000 vehicles affected
What is wrong
The studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.
Risk
If a crack occurs, it could result in one or both studs fracturing. The master cylinder could then separate from the vacuum booster, when the brakes are applied, preventing the service brakes from activating increasing the risk of a vehicle accident.
Remedy
Dealers will replace the power brake vacuum booster assembly.

Recall number 96V024001 · Recall details

Parking brake: conventionalReported September 7, 1994 · 835,791 vehicles affected
What is wrong
The parking brake control self-adjust pawl does not line up properly with the self-adjust rachet causing the pawl to slip over one or more teeth in the rachet.
Risk
When the above occurs, it can result in parking brake system ineffectiveness. The parking brake will not hold the vehicle, causing the vehicle to roll freely, if the transmission is not left in gear.
Remedy
A wedge will be installed which will serve to lock the parking brake self-adjust mechanism pawl into engagement with the rachet. Also, owners will be advised to release and reapply the parking brake whenever tooth skip occurs and will be reminded to always turn off the engine and leave the vehicle in gear when the vehicle is parked.

Recall number 94V169001 · Recall details

Questions about the 1994 Ford Explorer brake failure

Is brake failure a common problem on the 1994 Ford Explorer?

41 of 1,199 owner complaints about the 1994 Ford Explorer (3%) mention brake failure. The model year with the most reports is 1994.

Is there a recall or service bulletin for this on the 1994 Ford Explorer?

There are 2 recalls and 16 service bulletins for the same area of the car. Check them below with your VIN.

Other symptoms on the 1994 Ford Explorer

Tire blowout 136ABS 92Fire or smoke 64Stalling 25Adaptive cruise 17Door locks 15Check engine light 14Pulling 14Overheating 10Ball joint 9Grinding brakes 9Fuel leak 9No deployment 8Fuel pump 8Seat belt 8Loss of power 7Sudden acceleration 7Transmission failure 7Fuel smell 6Slipping 6Won't start 6Power steering loss 5Premature wear 5

All model years of the Ford Explorer

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