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2005 Ford F-250 SD problems

The most common problem on the 2005 Ford F-250 SD is suspension, typically around 30,000 miles. It has 1.7 times the complaints of a typical F-250 SD model year.

Typical year1.7x the typical complaints
Year score
56/100
Owner complaints
295
Recalls
3
Service bulletins
144
Worst area
Suspension
Typical repair
$4,000

The worst 2005 Ford F-250 SD problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Specific symptoms reported on the 2005 Ford F-250 SD

Stalling 32Loss of power 8Won't start 8Ball joint 7Brake failure 7Check engine light 7Power steering loss 7Adaptive cruise 5

Recalls 3

Exterior lighting: brake lightsReported July 13, 2011 · 26,715 vehicles affected
What is wrong
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Risk
Non-functioning lights could increase the risk of a crash.
Remedy
Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1‑866‑436‑7332.

Recall number 11V352000 · Recall details

Electrical system: wiringReported June 10, 2005 · 180,104 vehicles affected
What is wrong
Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Risk
Should the engine stall, a vehicle crash could occur.
Remedy
Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1‑800‑392‑3673.

Recall number 05V270000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported June 9, 2005 · 78,675 vehicles affected
What is wrong
On certain pickup trucks and chassis cab vehicles equipped with 5.4l or 6.8l gasoline engines, the fuel jumper line may have an incorrect end form.
Risk
The fuel line may separate at the connection to the main fuel bundle. If the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. Fuel leakage in the presence of an ignition source could result in a fire.
Remedy
Dealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. The recall began on june 20, 2005. Owners may contact ford at 1‑800‑392‑3673.

Recall number 05V266000 · Recall details

See all 3 recalls for the 2005 Ford F-250 SD

Defect investigations

Violent front end oscillationOpened March 14, 2008, closed March 31, 2009

This investigation was opened based on 78 consumer complaints of severe suspension and steering wheel oscillations after the subject vehicles traveled over an uneven surface.odi was concerned about these complaints because many of them alleged loss of control and the loss of control occurredat speeds above 50 miles per hour.at the time these complaints were received, odi was also aware of the tsb 07-10-10 and early warning field reports that discussed the shimmy condition on the subject vehicles.since opening this investigation, odi has confirmed, based on consumer complaints, warranty data, testing conducted by vrtc, and odi inspection of complaint vehicles, that the owners of the subject vehicles are experiencing shimmy events on their vehicles.however, odi has also confirmed that owners typically do not maintain their tires at the pressures recommended by ford on the tire label.further, odi has found that in order for shimmy to occur, tire pressures must be substantially below (at least 20%) those specified on the vehicle tire label.odi considers these unsafe tire conditions to be the result of one of three typical situations.the tires are being improperly maintained, the owners are intentionally setting the tire pressures low to enhance ride quality, or aftermarket tires (not designed for use on the vehicle) are installed to change the appearance or function of the vehicle.the subject vehicles are intended and designed to be used as heavy duty vehicles and as such require that the tires be capable of handling the loads for which the vehicle is designed and marketed.in order for the tires to be capable of handling these loads, the proper tire pressure must be maintained.in light of the information gathered in this investigation and ford's agreement to notify subject vehicle owners (now and every two years until the vehicles reach ten years from their production date) about the importance of maintaining proper tire pressures on their vehicles, further use of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by the federal safety agency that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.for additional information, see the attached closing report.

EA08007

Violent front end oscillationOpened November 15, 2007, closed March 14, 2008

Odi has received 78 consumer complaints of severe suspension and steering wheel shimmy and oscillations commencing after the subject vehicles traveled over an uneven road surface. The majority of these incidents occurred at speeds of 50 MPH or greater.thirteen of the complaints received by odi allege loss of steering control and that the vehicle changed driving lanes uncontrollably.four of the complaints received by odi allege that the vehicle left the road surface as a result of the violent suspension and steering wheel oscillations.in one case the consumer alleges that after the vehicle left the road surface, it crashed into a wooded area.additionalfactors contributing to the opening of this ea were early warning field reports,submitted by ford, describing suspension shimmy / oscillationsand a ford tsb (07-10-10) describing the suspension shimmy issue and how to repair the problem.ford has described shimmy as self-excited oscillation of the steering wheels with accompanying wheel tramp.this pe has been upgraded to an engineering analysis (ea) to determine if the shimmy condition that occurs on the subject vehicles creates a condition where the vehicle becomes difficult to control or startles the driver, thus presenting a safety risk.

PE07057

Technical service bulletins for the 2005 Ford F-250 SD 144

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 144 bulletins for the 2005 Ford F-250 SD

What 2005 Ford F-250 SD owners say

Most recent owner complaints, unedited.

Filed Dec 7, 2018 · Engine · 220,000 miles · TX

Tl* the contact owns a 2005 ford f-250 sd. While driving approximately 35 MPH, the vehicle stalled without warning. The vehicle failed to restart. The vehicle was towed to the contact's residence. The vehicle was not taken to the dealer or an independent mechanic for diagnostic testing. The manufacturer was not notified of the failure. The vehicle was not repaired. The approximate failure mileage was 220,000.

Filed Feb 9, 2018 · Steering · 35,000 miles · OK

Tl* the contact owns a 2005 ford f-250 sd. While driving 60 MPH, the steering wheel became very loose. There were no warning indicators illuminated. The contact stated that this was an ongoing failure with the vehicle. The vehicle was taken to an independent mechanic and to billingsley ford lincoln of lawton (8209 nw quanah parker trailway bldg. 1, lawton, ok 73505, (580) 536-3325) on several occasions, but the failure was unable to be duplicated or diagnosed. The contact stated that the manufacturer was also notified many times and advised him to leave a message and speak with the owner of the dealer. The contact received ford action bulletin number: 09l02 (steering: wheel and handle bar, tires). The failure mileage was approximately 35,000.

Filed Nov 7, 2017 · Electrical, Lights · 43,000 miles · MA

When stepping on brakes while directional is on the directionals stop functioning while in motion and turning which is a serious safety hazard im wondering why the federal safety agency 11v352000 is allowing ford to only repair certain vins especially when my year make and model are specified in the summary.with the same exact symptoms???

Filed Apr 10, 2017 · Brakes · 54,000 miles · OK

On several occasions, my f250, super duty 6.0 diesel became sluggish and gas mileage suffered immensely. Then, with only 53,000 miles, my left rear disk brake caliper was dragging and started smoking. At my cost and on the left rear, I had ford replace the caliper, pads, brake line and resurface the rotors. Also, the right rear rotor was resurfaced. At 54,000, I make a 100 mile trip and the right rear caliper started dragging. I am not sure how to fix this since no one has the solution.additionally, I do not have the money to replace the entire brake system. However, this could cause total brake failure and a possible fire resulting in fatalities.

Filed Aug 10, 2016 · Tires · 133,600 miles · OK

Tire began to shimmy, pulled over found nothing wrong, 25 miles later tire blew at highway speed causing lose of control. Tire belts did extensive damage to vehicle. Same tire as the federal safety agency recall number 15t-061 but manufactured 4 months prior to earliest recall production date.

Filed Dec 30, 2015 · Fuel system · WA

Tl* the contact owns a 2005 ford f-250 sd. The contact stated that while driving at 50 MPH, the vehicle stalled. The contact was able to restart the vehicle. The failure recurred on numerous occasions. The vehicle was taken to an independent mechanic who diagnosed that the ficm fuel injection control module (ficm) harness needed to be replaced. The vehicle was not repaired. The contact was aware of the federal safety agency campaign number: 05v270000 (electrical system) but the VIN was not included. The manufacturer was notified of the failure. The failure mileage was unknown.

Filed Oct 19, 2015 · Electrical · 141,000 miles · CA

Tl* the contact owns a 2005 ford f-250 sd. The contact stated that while driving at approximately 50 MPH, the vehicle stalled without warning. The vehicle did not restart and was pushed to the residence. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The dealer informed that the VIN was not included in the federal safety agency campaign number: 05v270000 (electrical system). The approximate failure mileage was 141,000.

Filed Aug 26, 2015 · Steering, Suspension · 112,000 miles · VT

While driving home from work, just leaving town I hit 50 MPH and the truck starts to wobble from side to side and vibrate till I slow down to under 40 MPH. I got the notice from ford telling me it all had to do with tire pressure. I inflated the tires to the required pressure and it only made things worse. I have contacted them the first time this happened only for them to tell me there is nothing wrong. Clearly there is a problem. I have spent so much money replacing parts in the front end of this truck. Tires are now junk on the front end. The only thing I could do is under inflate the front tires to gain better control and drive slower. Still wobbles just not as bad. This is an on going problem I have everyday.

Filed Mar 30, 2015 · Fuel system · 138,576 miles · NY

Tl* the contact owns a 2005 ford f-250 sd. The contact stated that while driving approximately 55 MPH, the vehicle stalled without warning. The vehicle failed to restart and was towed to an independent mechanic for diagnostic testing on two separate occasions. The mechanic was unable to locate a failure on each visit. The vehicle was also taken to the dealer who discovered that the failure was contributed to the faulty fuel injection control module and fuel pump. The vehicle was repaired. There was a recall under the federal safety agency campaign number: 05v270000 (electrical system) however, the VIN was not included. The manufacturer was notified of the issue. The approximate failure mileage was 138,576. Ma 08/10/15 updated 11/30/2015

Filed Jan 10, 2015 · Acceleration · IN

When speed control is engaged--sometimes when the decrease button is pushed the speed of vehicle increases. Vehicle is 6.0 l diesel. The same events occurred with another '05 f 250 diesel.

Used buying checklistWhat to check on a 2005 Ford F-250 SD before you buy

Compare the 2005 Ford F-250 SD

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Other model years

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Questions about the 2005 Ford F-250 SD

Is the 2005 Ford F-250 SD reliable?

Owners have filed 295 complaints about the 2005 Ford F-250 SD, 1.7 times a typical F-250 SD model year.

What is the 2005 Ford F-250 SD year score?

The 2005 Ford F-250 SD scores 56 out of 100 (below average). The score compares it with the other model years of the Ford F-250 SD: 75 is a typical year, 50 means twice the usual complaints, and serious complaints and recalls lower it.

What is the most common problem with the 2005 Ford F-250 SD?

Suspension, with 118 complaints, typically around 30,000 miles. Next is steering (67).

How many recalls does the 2005 Ford F-250 SD have?

3 recalls, covering exterior lighting, electrical system and fuel system, gasoline.

What year does the Ford F-250 SD have bad suspension?

The Ford F-250 SD model years with the most suspension complaints are 2019 (678 complaints), 2017 (587 complaints) and 2018 (199 complaints).

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