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1991 Ford F-350 problems

The most common problem on the 1991 Ford F-350 is brakes. It has fewer complaints than a typical F-350 model year.

Typical yearClose to a typical year
Owner complaints
31
Recalls
5
Service bulletins
55
Worst area
Brakes

The worst 1991 Ford F-350 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Brakes
    8
  • Fuel system
    7
  • Electrical
    3
  • Engine
    3
  • Tires
    3
  • Transmission
    3
  • Body
    2
  • Acceleration
    1
  • Lights
    1
  • Steering
    1

Specific symptoms reported on the 1991 Ford F-350

Brake failure 5

Recalls 5

Electrical system: ignitionReported April 25, 1996 · 7,900,000 vehicles affected
What is wrong
The ignition switch could experience an internal short circuit.
Risk
This condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.
Remedy
Dealers will replace the ignition switch.

Recall number 96V071000 · Recall details

Fuel system, gasoline: delivery: hoses, lines/piping, and fittingsReported February 23, 1994 · 89,770 vehicles affected
What is wrong
The steel fuel return tubes that connect the frame fuel return lines with the engine fuel rail can contact the pinch weld flange connecting the dash panel to the floor pan. Continued contact leads to abrasion of the steel fuel return tube and eventually results in a fuel leak.
Risk
Abrasion of the steel tube wall that eventually causes a fuel leak may result in a fire, if a source of ignition is present.
Remedy
Ford dealers will replace the fuel return tubes with flexible stainless steel braided/teflon tubes. Dealers will also inspect the fuel supply tubes.

Recall number 94V040000 · Recall details

Fuel system, gasoline: storage: tank assemblyReported August 2, 1993 · 1,131,000 vehicles affected
What is wrong
A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.
Risk
Spilled fuel can result in a fire when exposed to asource of ignition.
Remedy
Replacement of the fuel pressure regulator and installation of redundant check valves.

Recall number 93V125000 · Recall details

Steering: steering wheel/handle barReported April 27, 1993 · 2,419 vehicles affected
What is wrong
Keys attached to the key ring of an ignition key while it is in the vehicle ignition can become lodged in the steering lock receiver as the steering wheel is being turned.
Risk
The lodged keys can cause loss of steering control, whichcan result in an accident when the vehicle is being used on the highway.
Remedy
A shield will be positioned between the steering wheel and the ignition switch and held in place by the steering lock band.

Recall number 93V066000 · Recall details

Service brakes, hydraulic: foundation components: drum: shoes/liningsReported March 3, 1992 · 467,000 vehicles affected
What is wrong
A revised brake lining noise insulator resulted in a decrease in the thermal insulation between the brake lining and the front brake caliper piston. This caused greater heat transfer to the caliper pistons with the potential to overheat the brake fluid and diminish brake effectiveness during severe braking conditions.
Risk
Increased stopping distances and inablility to holdvehicles on a steep grade results in increased risk of accident in the event ofa sudden stop or when constant braking is needed to maneuver through areas withsteep grades.
Remedy
Add snap-in insulators that attach to each of the front brake caliper pistons. In addition, vehicles with 7.5 l engines will have insulation added to the engine compartment brake lines.

Recall number 92V026000 · Recall details

See all 5 recalls for the 1991 Ford F-350

Defect investigations

Dual fuel tank crossflow/leakageOpened November 4, 1999, closed December 6, 2001

On july 14, 1993 ford filed a defect information report concerning fuel tank cross flow leakage on f-series light trucks and cab chassis built from july 22, 1989 through december 17, 1992.the remedy was to replace the fuel pressure regulator and install a check valve between each fuel supply line and fuel tank (2) to repair the supply side fuel cross flow problem (recall 93v‑125).odi opened rq98-008 on may 29, 1998 because of the large number of alleged remedy failures and reports of fuel cross flow on vehicles outside of the recall population.based onthe information received from ford on august 11, september 30, and december 15, 1998, and the increasing trend of remedy failures and out of scope crossflow reports, odi opened ea99-032 on november 4, 1999.the attached engineering analysis closing report fully describes the results of this investigation and reason for closing.the subject vehicles can experience fuel transfer from one tank to the other due to malfunctions in the fuel system.when fuel is pumped or returned to the non-operating tank (cross flow), the capacity of the non-operating tank can be exceeded, causing fuel to overflow past the filler cap, creating a fire potential.

EA99032

Hydraulic brake line cracks/leaksOpened January 25, 1994, closed April 29, 1994

There is no summary currently available

PE94004

Idle air spd ctrl vlv malfOpened July 30, 1993, closed August 31, 1994

There is no summary currently available

EA93022

Alternator belt failureOpened June 4, 1993, closed July 29, 1994

There is no summary currently available

EA93014

Idle air spd ctrl vlv malfOpened March 2, 1993, closed July 30, 1993

There is no summary currently available

PE93010

Fuel expulsionOpened January 7, 1993, closed August 20, 1993

There is no summary currently available

EA93001

Fuel expulsionOpened September 9, 1992, closed January 7, 1993

There is no summary currently available

PE92077

Loss of brake effectivenesOpened October 30, 1991, closed October 30, 1992

===

EA91044

Fuel expulsionOpened June 26, 1991, closed November 1, 1991

There is no summary currently available

EA91031

Loss of brake effectivenesOpened May 23, 1991, closed October 31, 1991

There is no summary currently available

PE91077

Transmission fluid firesOpened April 9, 1991, closed July 5, 1991

There is no summary currently available

PE91064

Technical service bulletins for the 1991 Ford F-350 55

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 55 bulletins for the 1991 Ford F-350

What 1991 Ford F-350 owners say

Most recent owner complaints, unedited.

Filed Nov 1, 2013 · Tires · GA

About august 2012 I was informed by pettis tires, cordele, ga. That the two tires I had bought from them had been recalled. For approx. One year we traded phone calls and no progress was made. I called bf goodrich customer service and was told to go to sears auto in albany, ga. That lasted about three weeks, said they were unable to get replacements. Called customer service again they sent me to sunrise ford, sylvester, ga. Sunrise said they would replace them if they knew they would be reimbursed. So far no agency has been willing to get the replacements or are unsure about reimbursement. I was even told by petis tires in cordele, ga. To wait as long as I can because these are free miles on bad tires. The original letter from bf goodrich in july 2012 recommended getting these tires off the road as soon as possible because of "tread loss and/or rapid air loss resulting from tread belt separation". Not my idea of getting free miles on recalled tires. Two calls to customer service, three recommended dealers, and no calls back, no tires. No problem, these are free miles. Customer service bf goodrich 1‑800‑637‑5527. Pettis tire, cordele ga. 229‑273‑1153. For one year they would not acknowledge my requests. Said they would call their supplier. Provided the reassurance that these are free miles. Sears auto center, albany ga. 229‑434‑4328. I drove 1 hour because on the phone he said he could take care of it. Three weeks later he was still being sent the wrong tires from his supplier. Sunbelt ford, sylvester, ga. 229‑776‑7691. Did not know of any recall, will call back. Next day they assured me there was a recall. They would not act until they were sure they would be reimbursed. Further calls went nowhere. In the original recall notice ofjuly 2012 bf goodrich suggests that if "bf goodrich retailer fails or is unable to provide the service as described above without charge...you may submit a complaint to the administrator the federal safety agency".

Filed Jun 3, 2011 · Fuel system · 79,000 miles · IL

Tl* the contact owns a 1991 ford f-350. The contact stated that while driving approximately 35 MPH, the vehicle stalled. The vehicle would not restart and was towed where the contact examined the vehicle and noticed one of the dual fuel tanks was full and one was empty. The manufacturer was notified and the contact was informed that the vehicle was not included in the recall associated with the federal safety agency campaign id number 93v125000 (fuel system, gasoline:storage:tank assembly). The vehicle was not taken to have the failure diagnosed or repaired. The failure and current mileages were 79,000.

Filed May 23, 2005 · Brakes · 133,867 miles · WA

Dt: consumers states the brakes fade. Consumer steps on them and they go down to the floor slowly. It doesn't do any good to pump the brakes, it is almost impossible to have vehicle stop coming down a hill.

Filed Feb 14, 2003 · Electrical, Engine · 89,450 miles · FL · fire

The vehicle caught on fire due to malfunction of alternator in the engine compartment.*jb

Filed Jul 17, 2002 · Fuel system · CA

Vehicle has two fuel tanks, and one of the tank has a damaged check valve. Front tank fills up rear tank, and will leak gasoline outside of vehicle.

Filed Oct 18, 2000 · Tires · NM

Pe00-040; firestone, steel tex, r4s 23585r16lt original equipment with f350 van ford, 1991. Front driver's firestone steeltex r4s (p235 85 r16) tire exploded and shreaded into pieces. *ak there was damage to the vehicle because of the tire failure, all 4 tires and spare tire started to develop cracks and got worse every year. The consumer replaced the faulty tires.

Filed Oct 9, 2000 · Tires · MN

Belt separation (dot number: vdor1wt410 tiresize: 235/85r16)

Filed Sep 6, 2000 · Brakes · OK · crash

There was a factory defect with brakes, it took several years for consumer to figure out what the problem was. Brake pedal went to the floor, and pulled a trailer. It pulsated, and brake pedal went to the floor.*ak consumer was in a vehicle crash due to faulty brakes. The master cylinder is too small and weak for the size of the truck.

Filed Aug 4, 2000 · Fuel system · WA

Vehicle has dual fuel tanks where one tank (back) would overflow into the other tank (forward) when its already filled & cause a spillage of fuel. When switch to forward tank alone, would have no problem at all.

Filed May 31, 2000 · Fuel system · MI

While vehicle was running off second tank, the first tank was pushing fuel out. Please provide further information.

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Questions about the 1991 Ford F-350

Is the 1991 Ford F-350 reliable?

Owners have filed 31 complaints about the 1991 Ford F-350, fewer than a typical F-350 model year.

What is the most common problem with the 1991 Ford F-350?

Brakes, with 8 complaints. Next is fuel system (7).

How many recalls does the 1991 Ford F-350 have?

5 recalls, covering electrical system, fuel system, gasoline and steering.

Was there a recall on the 1991 Ford F-350 brakes?

Yes, 1 recall: 92V026000. Check your VIN to see if your car still needs the free repair.

What year does the Ford F-350 have bad brakes?

The Ford F-350 model years with the most brakes complaints are 1999 (78 complaints), 2000 (42 complaints) and 1995 (41 complaints).

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