While driving at highway speed, my engine began to produce a loud knocking noise without prior warning. Within few seconds, the engine seized completely causing sudden loss of motive power.This caused a dangerous situation— loss of power steering and barking at highway speed, leaving me stranded in traffic lanes. I was forced to coast to the shoulder. The vehicle was towed to the nearest independent repair shop because it was not drivable and I was stranded far from home. The shop diagnosis —- seized engine due to big end connecting rod bearing seizure, identical to the federal safety agency Recall 17V‑224 and KIA recall SC 17/ SC165 and TSB P1803 related to Theta engine bearing wear and engine seizure.My vehicle has the 2.4 L engine covered by this recall/defect.The failure occurred exactly as described in the recall: knocking , the seizure. KIA has denied warranty coverage because the vehicle was initially diagnosed and repaired at independent shop after the roadside emergency.The shop was used only because the vehicle was immobilized on the freeway away from home. I did attempt to contact a dealership in FortWorth, Texas, Morits KIA, but they could not provide roadside assistance or a tow solution at that time. I am reporting because: 1) This is a sudden loss of power at highway speed, which is a major safety risk 2) This appears to be the same defect KIA has recalled for, but the vehicle was not remedied or remedy failed 3) KIA is refusing to honor the extended warranty for this known defect I request the federal safety agency document this failure as part of the ongoing monitoring of Theta II engine failures. Vehicle is available for inspection and defective engine have been preserved.
2017 Kia Optima: engine failure
42 of the 257 complaints about the 2017 Kia Optima describe engine failure.
- owner complaints
- 42
- of this car's complaints
- 16%
- typical repair cost reported
- $13,000
- typical mileage
- 74,200
- recalls
- 1
Engine failure by model year
What owners say
I am requesting urgent assistance regarding my 2017 Kia Optima EX, which is experiencing a serious oil consumption/burning issue. The vehicle is burning oil into the engine, causing the oil level to continually decrease and creating a significant concern for engine failure, overheating, or a potential vehicle fire. I am extremely concerned about my safety and the safety of others because I depend on this vehicle every day. This is also my only vehicle, and I am still making payments on the financing. I do not have the financial ability to simply purchase another vehicle or take on a new car payment. I am asking Kia to please take this matter seriously and investigate the vehicle as soon as possible. I am requesting that Kia review whether there is a known engine issue, applicable warranty or assistance, recall/campaign coverage, or any other program that could help with the necessary repairs or engine replacement. I cannot afford to lose my only means of transportation because of an engine problem that is beyond my ability to financially resolve. I am asking Kia to work with me toward a safe and reasonable solution as urgently as possible. Thank you [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
The vehicle is consuming excessive amounts of oil. The dipstick was completely dry before 5000 miles were up. I had to add some oil to the engine to avoid engine failure. I have reported this to Jim Ellis dealership in Kennesaw GA but I was told to drive the vehicle until it knocks or the knock sensor goes.
The engine in my 2017 Kia Optima (VIN: [XXX] ) seized and locked up, a known defect associated with Kia’s Theta II 2.4L GDI engines. When I contacted Kia regarding engine replacement, I was told coverage would not apply because a required KSDS ECU update recall was not completed. During multiple phone calls with Kia Customer Care, Kia admitted that they did not have my contact information on file and added it during my call. Because Kia did not have my information, I never received any recall notification and was denied the opportunity to comply with the KSDS update. Kia has also provided conflicting information regarding whether recalls were open on my VIN while still relying on recall completion status to deny coverage. I believe Kia failed to properly notify me of a safety recall and is unfairly denying coverage for a known engine defect. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
I own a 2017 Kia Optima with a major internal engine defect. Starting shortly after purchase, the car lost power and consumed fuel unusually quickly. Over time, the engine began burning excessive oil and now produces a loud knocking sound (bearing knock), indicating internal bearing failure. These symptoms are consistent with known Kia engine defects (bearing wear / piston ring failure). The defect is a serious safety concern: because of weak bearings and high oil consumption, the engine could stall, seize, or catch fire. The dealership has refused to repair or replace the engine. I am reporting this as a safety defect and request the federal safety agency investigation.
Engine is consuming a large amount of oil. Oil is gunking up spark plugs causing them to be replaced every 10-12 months. Have to add oil 3-5 times per month. This is our 2nd Kia optima and the first (2011) with seized engine in which Kia paid for replacement.
Oil is burning too fast... Car has had an issue like this in the past and the problem resulted in a blown engine... Re-call was found by dealer and honored and endinge re-placed.. Car is now expierenceing this problem again... Second, steering wheel is locking when turnning fully left... Third, car smells extremely strong like gasoline when car is warming up...
Car began hesitating and stalling, particularly from a stop. Engine light came on. Took the car to the KIA dealership for diagnosis. Was told by svc coordinator that the diagnosis indicated a bad knock sensor. The technician replaced the knock sensor, then test drove the car. It failed immediately. I was told that it would likely need engine replacement. After a few days, svc coordinator called and said that KIA recommended replacing the knock sensor (again) and perform a tuneup. They declined to replace the engine. The car runs in "limp home mode" (Kia's terminology), hesitates and stalls so as to make it very unsafe to operate. The engine on this car was replaced about two years ago for excessive oil consumption. There cannot be more than 30k miles on the new engine. KIA stated that there is a lifetime warranty on the replaced engines, but are apparently not going to honor the warranty. Car is serviced regularly and is in otherwise excellent condition.
--- **Summary of Complaint – 2017 Kia Optima** My 2017 Kia Optima (VIN: [XXX] ) experienced sudden engine failure due to a damaged piston. There were no warning signs—no knock codes or dashboard alerts—prior to the malfunction. Despite regular maintenance and timely oil changes, Kia denied warranty coverage, leaving me with significant repair costs. This issue appears consistent with reported engine problems in similar Kia models and could represent a broader manufacturing defect. I'm submitting this report in hopes of prompting an investigation into a potential safety hazard. A recall may be necessary to prevent similar failures and protect INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
While driving my 2017 Kia Optima (Theta II engine) at approximately 115,900 miles, I suddenly experienced engine failure. The vehicle began to stall and produced a burning smell shortly before the engine seized completely. I had the car towed to a Kia dealership, which confirmed an internal engine failure and noted that there were no signs of external oil leaks or neglect. The failure occurred only 4,500 miles after my last oil change, which was documented and professionally completed. The Kia technician mentioned verbally that this was due to excessive oil consumption and burning — an issue I later found to be widely reported in other Kia vehicles using this engine type. The estimated repair cost is over $14,000, which is more than the value of the vehicle. Despite my warranty being expired, this type of failure appears consistent with known manufacturing defects. I am reporting this for public safety and accountability. The vehicle failed without warning and could have caused a dangerous situation on the road.
Excessive oil consumption started at 61,000 miles, causing engine misfires and dangerous power loss on the road. Engine codes 1326 and P0304 were frequent. Despite numerous services, including sensor replacements, spark plugs and oil top-offs, the problem worsened. At 97,769 miles, the dealer said a full engine replacement is needed along with other pertinent repairs related to the engine are needed. The situation was life-threatening each time as they occurred while driving and I now no working vehicle after my husband's recent death. Kia dealerships acknowledged the defect but refused to replace the engine and advised that Kia Corporate was refusing, although no claim information was ever provided that they indeed contacted the corporate office. I am seeking the federal safety agency support in holding Kia accountable.
I previously submitted a report regarding engine failure in my Kia 2017, Optima. I’d like to update the complaint with new details. Upon mechanical inspection, it was confirmed that the engine bears Hyundai branding and has sustained internal damage including broken pistons and valve failure. These issues appear consistent with the known oil ring defect affecting Hyundai-manufactured engines used in Kia vehicles. Symptoms included: Engine knocking and rough idling Sudden loss of oil and reduced performance Full engine failure requiring replacement I believe my vehicle may have been missed in the recall or settlement programs and request this update be added to my case. I’m willing to provide repair estimates, diagnostic reports, and photos upon request. Thank you for investigating this issue further
Service bulletins that may apply
- Voluntary emissions service campaign: theta II 2.4L GDI emissions: ECM logic improvement (SC340 revision 5)
- Voluntary emissions service campaign: theta II 2.4L GDI emission secm logic improvement (SC340 rev 4)
- Voluntary emissions service campaign: owner notification (SC340 flight 103 / jf)
- Voluntary emissions service campaign: owner notification (SC340 flight 101 / jf)
- Voluntary emissions service campaign: theta II 2.4L GDI emissions ECM logic improvement (SC340)
- Voluntary service campaign: theta II 2.4L GDI emissions ECM logic improvement (SC340)
- Voluntary emissions service campaign: owner notification (SC340 flight 102 / jf)
- Voluntary emissions service campaign: theta II 2.4L GDI emissions ECM logic improvement (SC340)
Related recalls
Engine
- What is wrong
- Kia Motors America (Kia) is recalling certain 2011-2017 Optima, 2012-2017 Sorento and 2011-2018 Sportage vehicles that previously received an engine replacement under recall number 17V‑224, warranty, or the Knock Sensor Detection System (KSDS) Product Improvement Campaign. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned or improperly torqued during the engine replacement procedure, possibly causing a fuel leak.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- Kia has notified owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began January 17, 2019. Owners may contact Kia customer service at 1‑800‑333‑4542. Kia's number for this recall is SC172.
Recall number 18V907000 · Recall details
Questions about the 2017 Kia Optima engine failure
Is engine failure a common problem on the 2017 Kia Optima?
42 of 257 owner complaints about the 2017 Kia Optima (16%) mention engine failure. The model year with the most reports is 2015.
How much does it cost to fix engine failure on the 2017 Kia Optima?
Owners who mentioned a price put the repair at about $13,000 (median of 5 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
Is there a recall or service bulletin for this on the 2017 Kia Optima?
There is 1 recall and 57 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2017 Kia Optima
Check engine light 57Knocking 48Oil consumption 47Stalling 24Loss of power 23Headlights 14Hesitation 14Fire or smoke 11Jerking 8Misfire 8ABS 5Adaptive cruise 5Power steering loss 5Won't shift 5Warning lights 5
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