Vehicle shut off while driving at 40mph, engine seized ,will not crank .suspected conecting rod bearing failure under safety recall sc200, I call kia 18003334542 denied recall repair and bearing clearance test stating vehicle is rebuilt title. Federal safety recall cannot be denied due to rebuilt title per the federal safety agency .requesting recall remedy.
2019 Kia Optima: engine failure
22 of the 214 complaints about the 2019 Kia Optima describe engine failure.
- owner complaints
- 22
- of this car's complaints
- 10%
- recalls
- 0
Engine failure by model year
What owners say
The vehicle experienced a sudden and severe loss of engine power while being driven on the interstate at highway speeds. The vehicle lost the ability to accelerate normally beyond approximately 60 mph, the Check Engine Light began flashing rapidly, and the vehicle entered “Limp Home Mode.” This sudden loss of power occurred in heavy traffic and created an immediate risk of a high-speed rear-end collision. The vehicle was subsequently inspected by an authorized Kia dealership service center. Diagnostic testing confirmed DTC P1326 (Knock Sensor Detection System). The dealership performed the manufacturer’s Bearing Clearance Test (BCT), and the dealership paperwork documents a “NO PASS BCT” result. The dealership paperwork also documents that Service Campaign SC340 (Theta II 2.4L GDI ECM Software Upgrade) was performed on the vehicle. Despite the documented P1326 condition and the manufacturer’s “NO PASS BCT” result, the dealership is refusing to provide the engine replacement as a covered repair and has instead quoted approximately $9,000 for the engine replacement. I am requesting that the federal safety agency review this matter because the vehicle experienced a sudden loss of power at highway speeds, followed by a documented “NO PASS BCT” result from the manufacturer’s diagnostic procedure. The vehicle remains an unresolved safety concern. I am also requesting review of whether Kia is properly applying the applicable P1326/BCT engine-replacement procedure and associated coverage to this vehicle. The vehicle and all diagnostic and service paperwork are available for inspection upon request.
The contact owns a 2019 Kia Optima. The contact stated that while driving at various speeds on two occasions, the vehicle lost power with the check engine warning light illuminated. The vehicle was driven over to the side of the road and then towed to the dealer twice; however, the failure was not duplicated on the first visit. During the second visit, the vehicle was diagnosed with engine failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 146,000.
Engine failure, metal leaking into oil which caused engine to fail
The car had a complete engine failure at 92,000 miles. I was the second owner so this was not covered by any warranties. Well serviced and maintained vehicle.
The vehicle experienced a sudden engine failure one day after undergoing a manufacturer emissions/service campaign at an authorized dealership. Prior to service, the vehicle operated normally with no warning lights, knocking, or drivability issues. After the failure, the dealership denied coverage and declined to inspect the engine oil. The vehicle was towed for an independent inspection, which found metal shavings in the engine oil, indicating internal mechanical engine failure. The sudden failure created a safety risk due to unexpected loss of engine function. The issue has been confirmed by an independent service center and the vehicle remains available for inspection. No warning lamps or symptoms were present prior to the failure.
I purchased this vehicle on [XXX], with approximately 170,150 miles. On [XXX], during a routine oil change at approximately 172,636 miles, it was discovered that the engine had no oil present. Shortly afterward, the oil warning light began flickering intermittently while driving. On November 4, 2025, at approximately 175,495 miles, a certified mechanic again confirmed that there was no oil present in the engine. At no point were there visible external oil leaks, indicating excessive internal oil consumption. This condition creates a serious safety risk, as sudden engine failure while driving could lead to loss of power, stalling, or accidents. Based on my experience and publicly known issues involving Kia engines, this appears to be a systemic defect rather than normal wear. I am requesting that the federal safety agency document and review this issue as a potential safety defect. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
My vehicle is consuming oil excessively. I have to put a whole quart of oil in my vehicle every 2 weeks. I am adamant about getting regular maintenance oil changes as well. My car had to be towed to a local auto shop due to the engine stalling and accelerator not working. They had to replace all 4 coil packs and 4 spark plugs due to dark, tarry oil covering the parts. The repairman told me my engine was at risk of failing, and that the repairs he did would not last without a new engine. I am worried about the car stalling or failing while driving, which puts an accident occurring at greater risk. My complaints resemble symptoms tied to previous Hyundai/Kia engine recalls. I am requesting investigation and manufacturer action related to this issue.
I am the owner of a 2019 Kia Optima FE with the 2.4L GDI engine (Theta II). Despite following a consistent maintenance schedule with synthetic oil changes every 4,000 to 6,000 miles, the vehicle is experiencing premature engine failure. Specifically, the engine has internal valve damage, and the shop diagnosed the issue as failure of an internal valve component. The vehicle also has a leaking axle inner boot, but the major concern is the engine. Kia has refused warranty coverage, goodwill assistance, or recall support despite this engine being part of a long-standing pattern of issues documented across many Kia and Hyundai vehicles with the Theta II platform. I still owe approximately $10,000 on this vehicle, and now face a potential $5,000+ repair due to a known manufacturing defect. Kia Consumer Affairs and the dealership both declined assistance, claiming my warranty has expired, even though this engine has been involved in class action lawsuits, extended warranties, and TSBs related to premature wear, oil consumption, and mechanical failure. I am submitting this complaint to formally report the issue and to urge the federal safety agency to continue investigating Kia’s 2.4L Theta II engine failures, as they represent a potential safety and financial risk to consumers. Many drivers are left stranded or in serious debt due to an engine defect they could not have prevented.
The engine appears to be consuming an abnormal amount of oil. There are no visible leaks or external damage, and the vehicle has not yet stalled or failed, but oil levels drop rapidly between oil changes. The engine is available for inspection upon request Driving with low or empty oil levels risks sudden engine failure while in motion, which could lead to loss of power, stalling in traffic, or even a crash. The oil warning light came on and went off at regular intervals unexpectedly during driving this week, which prompted me to get it to my mechanic asap to avoid potential engine damage or failure. They performed an oil change (even though I had done it there for this same car only 2133 miles ago NOT YET. I have contacted the dealership and have been advised to monitor the oil level or potentially conduct an oil consumption test. I have not yet received a formal diagnostic or confirmation from Kia or a third party. Yes the vehicle was formally inspected by Gettel Kia of Bradenton on 14th Street for an engine stalling issue... Have experienced a stall only once since then Yes. The oil warning light turned on (and off several times in 1 minute intervals) for the first time around 132011 miles. Upon the mechanic checking the dipstick, the oil level was significantly below minimum. No check engine light appeared. An oil change was performed only 2133 miles since the last one. Additional Notes: I have discovered multiple similar reports from other 2016–2020 Kia Optima owners via online forums such as Reddit and Kia owner groups, suggesting this may be a widespread issue related to the GDI engine design. These cases often go unresolved until engine damage occurs. I am requesting: A formal oil consumption test A full engine inspection Repair or replacement if the issue is confirmed Consideration for goodwill or warranty extension due to potential manufacturing defect I am maintaining oil top-off records and would be happy to provide them
Engine failure
My engine is burning oil at an alarming rate, my car is not recognizing low oil, so I no oil lights are appearing. I have to go to the oil change place weekly to have my oil checked. When my oil is low, I have to pay to have my oil replenished between months of my oil changes. My and my son safety was put at risk, when I found out at an oil change visit, I had less than an quart of oil I was driving around with. Which can cause engine failure while driving, overheating, and reduced performance while driving. This was confirmed by an oil change facility. I am currently in a ongoing dispute with the dealership I received my car from. The Kia dealership is refusing to do any maintenance until I can produce five years of oil change records that are not showing on car fax. To date my car oil light is not coming on, no signs are shown in my car showing this issue. I have to just get it checked weekly and pay for oil to be safe until, I can get a new engine.
Service bulletins that may apply
- Voluntary emissions service campaign: owner notification (SC367)
- SC367_POC: proof of correction card
- Voluntary emissions service campaign
- Voluntary emissions service campaign: question and answer (SC367) –
- Voluntary emissions service campaign: theta II 2.4L GDI emissions: ECM logic improvement (SC340 revision 5)
- Voluntary emissions service campaign: theta II 2.4L GDI emission secm logic improvement (SC340 rev 4)
- Voluntary emissions service campaign: owner notification (SC340 flight 103 / jf)
- Voluntary emissions service campaign: theta II 2.4L GDI emissions ECM logic improvement (SC340)
Related recalls
No recalls on record for this model year.
Questions about the 2019 Kia Optima engine failure
Is engine failure a common problem on the 2019 Kia Optima?
22 of 214 owner complaints about the 2019 Kia Optima (10%) mention engine failure. The model year with the most reports is 2015.
Is there a recall or service bulletin for this on the 2019 Kia Optima?
There are 0 recalls and 47 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2019 Kia Optima
Oil consumption 34Check engine light 31Knocking 18Stalling 17Collision warning 15Loss of power 10ABS 7Fire or smoke 7Fuel pump 7No deployment 6Misfire 6Hesitation 5Won't shift 5
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