2016 Ford Explorer: clunking or noise when steering

Filed May 5, 2025 · Acceleration, Steering · 121,000 miles · VA

The contact owns a 2016 Ford Explorer. The contact stated that while driving at various speeds, while attempting to make a left or right turn, there was a popping sound coming from the steering wheel. Additionally, while driving on the highway at 70 MPH, the vehicle failed to exceed 70 MPH. The contact stated that there was an abnormal burning odor entering the cabin of the vehicle with the TPMS warning light illuminated. The local dealer was not contacted. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 121,000.

Filed Jul 29, 2024 · Steering · FL

The electric powered steering was making scraping-clicking noise when turning to the right. The steering rack over-extension stop came apart inside the rack enclosure. This can result in a tire scraping on metal parts inside the fender enclosure. I have 46,000 miles on this Explorer and I drive conservatively. I have learned that Ford vehicles have issues with these steering units and this part including labor is extremely expensive. Due to the safety factors I believe a recall repair or replacement for this part is in order.

Filed Jul 16, 2024 · Steering · TN

Steering wheel stated making weird noise when turning. Got harder to steer and started jerking while driving. The explorer jerked from side to side and almost caused me multiple wrecks. I took it to the shop and it was my steering rack and pinion that needed replacing and may also have to be reprogrammed, which is an extra $600.00. I have had several cars and never had an issue like this! Not to mention it was almost $3000.00 fix. There were no warning lights for this and this is very dangerous especially since it happens so fast and could be deadly on the interstate! This needs to be recalled, there are many owners I read have had this problem. It is unacceptable and deadly! Not safe!

Filed Mar 9, 2024 · Steering · CA

Our 2016 Ford Explorer suddenly the steering started making a loud grinding noise while rotating the steering wheel. The noise is anytime you move the steering wheel left or right parked or moving. The steering wheel locks up without warning while driving making it momentarily impossible to move and dangerous while driving. The explorer was diagnosed as a faulty steering rack and pinion assembly with is electronic assisted. No warning lights are illuminated on the dash.

Filed Sep 19, 2023 · Electrical · GA

Faulty power steering making noise while turning, difficult while driving because power steering seems to be failing. Making it hazardous to drive because it is difficult to keep straightforward in the road. Day before occurrence the back hatch (lift gate is ajar) would not open and shows light on dashboard and not sure if it's electrical or related to power steering. Only open manually through back of vehicle.

Filed Sep 6, 2023 · Steering · NE

The steering began making a rubbing noise for a day and the next day the rack and pinion steering completely froze up, not able to turn steering wheel at all. The vehicle was in my driveway when the steering froze so there was no accident however this could have been fatal had this happened on a street or highway, there would have been no way to avoid another vehicle or object. My vehicle was towed to C&C Auto who replaced the steering unit with an original Ford part.

Filed Jul 1, 2023 · Steering · 117,469 miles · TN

While driving/turning vehicle becomes hard to steer as if power steering is failing. It will tighten up and loosen consistently. Most noticeable when turning or shifting lanes. Started out being occasional then increased within a couple weeks. On occasion, there is a faint winding noise coming from the steering column. No noises noticeable from the outside as of yet. Mechanics can not figure out the issue. No codes or visible failures.

Filed Jun 4, 2023 · Steering · AK

Steering freezes or goes stiff through turns as if power steering is failing. Grinding noise while turning wheel at lower speeds. Online research points to rack and pinion failure. Steering issue has gotten progressively worse over months. Started as a slight hesitation while going through turns at a reduced speed but has progressed to more frequent steering issues at all speeds.

Filed May 29, 2023 · Steering · 127,000 miles · PA

Steering wheel started to make noises and becoming stiff when turning left or right. No warning or indicator lights are showing. Next day Steering wheel was locked & wouldn't move. Ford dealership serviced the vehicle & said it was the lower steering shaft. I paid to have it fixed. Then the dealership said the steering rack needs replaced & there was no way of knowing it until the lower steering shaft was replaced. The steering rack was recalled on other 2016 Ford Explorers & I don't understand why it wasn't recalled on mine since it's having the same symptoms. Ford said I'll know when to replace it because the power steering will go out. There's no way this car is safe to drive. Let alone to be advised to drive it until the power steering goes out.

Filed Nov 17, 2022 · Steering · 59,900 miles · OR

The contact owns a 2016 Ford Explorer. The contact stated that the steering column was emitting a grinding noise and the steering wheel suddenly seized without warning. The contact stated that excessive force was needed to maneuver the vehicle. There were no warning lights illuminated. The contact took the vehicle to the dealer and was informed that the rack and pinion failed and needed to be replaced. The vehicle had not been repaired. The manufacturer was made aware of the failure and confirmed that the vehicle was not covered under a recall. The approximate failure mileage was 59,900.

Filed Oct 26, 2022 · Steering · AL

Clunking and popping noise from steering while steering left or right while slowly traveling forward or reverse. Noise can be heard from steering while front end jacked up off ground. Afraid steering may lock up or fail while driving causing injury or death or stranding. Noise has become more frequent lately, started around 65k miles.

Filed Oct 22, 2022 · Steering · OK

Steering rack failure causing loud popping inside of the rack and pinion causing trouble steering, also abruptly pulling the vehicle or hard steering several reports of people almost wrecking.