2016 Hyundai Tucson: fire, smoke or burning smell

Filed Sep 28, 2026 · Brakes · 120,000 miles · LA · fire

The contact owns a 2016 Hyundai Tucson. The contact stated that while driving at an undisclosed speed, the vehicle experienced issues with the brakes on the driver's side. The vehicle was taken to both an independent mechanic and a dealer, where technicians from both locations diagnosed a brake system issue. Later, while driving at approximately 15 MPH, the contact noticed a yanking sensation before the vehicle began slowing down on its own. The contact drove the vehicle back to her residence, where she noticed a burning smell. Once stopped, she observed smoke and discovered that the brake caliper had caught on fire. The contact extinguished the fire herself using a garden hose, and the vehicle was subsequently towed to the dealer. The contact noted that weeks prior to this incident, the vehicle's brakes suddenly locked up on their own with no warning while driving at an undisclosed speed. The contact stated occasionally there was burning odor with smoke but could not tell where it was coming from. The dealer has confirmed that the ABS breaks need to be replaced. The contact stated the calipers were replaced twice before, now that the brakes had caught fire they recommend the ABS module to be replaced. The vehicle was not repaired. The failure mileage was 120,000.

Filed Sep 22, 2026 · Brakes, Electrical · LA · fire

Caliber / Breaks sticking after changing them, Car stopped in the middle of traffic after they locked up. Changed them again Brought to Hyundai dealership I was told Caliber needed changing . It was changed Caliber caught fire while driving Now Hyundai says the ABS system has to be replaced

Filed Mar 6, 2026 · LA · fire

No check engine lights came on! The entire car caught fire and was engulfed in flames!!! Driver could have been killed!

Filed Oct 27, 2025 · Electrical, Engine · NC · fire · 1 injury

As I was driving I was stopped & told my car was on fire. I immediately stopped & hopped out & less than 30 seconds later half of the hood caught heat/fire & flew into the windshield breaking it. At least half The car is burnt to ashes

Filed Aug 14, 2025 · Acceleration, Electrical · AR · fire

My catalytic converter caught on fire a couple months back then I hit a code for the knock sensor replaced it and it started to act up again I can’t go over 49 burning oil took it to Hyundai now they are saying my engine is going out and I’m still panting carmart got the car

Filed Dec 9, 2024 · Engine · PA · fire

On [XXX], I purchased a 2016 Hyundai Tucson Sport, at the Landover-Jaguar South Hills dealer in Canonsburg, PA. On [XXX] the “check engine” light came on. Since I was 2 hours from home, I purchased a code reader to assess the issue. It read “A P0420 code”. I researched potential reasons for this code but returned the car to the dealer who performed additional checks and gave the car a “clean bill of health”. On [XXX], I was driving home from about 16 miles away and lost power. A slew of dash lights came on, and I was forced to pull over. I smelled something burning. As I stopped, the smoke from the engine became apparent. The car right behind me pulled up and asked if I knew my car was on fire. Another bystander pulled over and extinguished the fire in my engine. This happened on one of the busier roads in the area and if the vehicle exploded it could have been much worse for all of us. This vehicle is currently sitting at Bowser Hyundai in Pittsburgh and is available for inspection. This engine fire and fail is not a maintenance issue but is clearly a result of a manufacture issue. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Dec 29, 2023 · Electrical, Engine · AZ

The engine began to make a knocking noise. Upon our inspection, the vehicle had lost all oil. Vehicle was towed to our local dealership. Dealership informed us a bearing had become worn causing rapid oil loss and a rod to break, sending metal shards into the engine compartment. Engine could have seized up or caught on fire, had the vehicle continued to run. Dealership informed us of other Hyundai recalls for the same issue, however we were told our year/make/model was not included. Vehicle had been at same dealership 2 months prior for a heat/AC issue and a complete inspection was completed. No indication of bearing, oil, or engine issue was noted. No warning lights came on at any point.

Filed Dec 12, 2023 · Engine · 111,000 miles · TX

The contact owns a 2016 Hyundai Tucson. The contact stated while driving 75 MPH, he and his wife observed a faint knocking sound coming from the front of the vehicle. The contact stated that the noise grew louder while attempting to exit the highway. The contact stated that the oil, check engine, and unknown warning lights were illuminated. Additionally, the contact observed smoke coming from the engine compartment however, there was no fire. The vehicle was steered to the side of the road and the hood was opened. The vehicle was towed to an independent mechanic to be diagnosed. The contact was informed that the engine needed to be replaced. The vehicle was towed to a dealer and was awaiting a diagnostic test. The vehicle was not repaired. The manufacturer was notified of the failure and a case was opened. The contact was informed by the manufacturer that the vehicle could not be repaired because Service Campaign 966 was not performed on the vehicle before the failure. The failure mileage was 111,000.

Filed Aug 1, 2023 · Brakes · FL · fire

Driving vehicle home from work a 7 mile commute driver front rotor and passenger rear rotors caught fire. Called fire department to ensure preventive measure of entire car catching fire. It appears both corners have fused pads to rotors creating high friction. No check engine lights or ABS light notifications on dash to warn of issue. Brakes and rotors replaced approximately 2 years ago and 25k miles with zero issues. Brake master reservoir is only low about 1 ounce of fluid with no signs of fluid leak on floorboard or firewall of vehicle. Abs module appears to have no fluid residue or leaks either. Have not checked fuses as of yet for failure.

Filed Jan 10, 2023 · Engine · OH · fire

While driving on an interstate the engine lost power and I pulled over to the shoulder. Popped the hood and the engine cover was blown back and the engine was on fire! Had 3 passengers, dog, and luggage in the car. Was able to get most out before the fire spread. Left family stranded hours from home on side of interstate. Unsure of exact cause of the engine fire. Fire spread to entire car before fire department came to put it out.

Filed Jan 2, 2023 · Engine · TX · fire

I was driving my vehicle on Highway 45 North in Spring Tx and my engine caught on fire while driving, my Tucson was on fire and started smoking i had to pull over and getvhelpp

Filed Oct 25, 2022 · Engine · 90,000 miles · WA · fire · 1 injury

The contact owns a 2016 Hyundai Tucson. The contact stated while driving at 30 MPH, the vehicle began to stall and he saw smoke coming out from underneath the hood of the vehicle. Several unknown warning lights were illuminated. The contact veered to the side of the road and quickly exited the vehicle. The contact waited several minutes. The contact stated that upon opening the hood of the vehicle, he saw flames. The contact was able to extinguish the fire by shutting the hood closed. The contact stated that in the process of exiting the vehicle, he bumped his knee and twisted his ankle and received care from his caregiver. The vehicle was towed to the dealer where it was diagnosed that the engine needed to be replaced. The engine was replaced under an unknown recall. However, the contact stated that after the repair, the vehicle was experiencing rough starts and the engine was misfiring while driving. The vehicle was taken to a second dealer, Ron Tonkin Hyundai (675 NE Burnside Rd, Gresham, OR 97030), where it was diagnosed that the cylinder was misfiring. The dealer replaced the fuel injector, the spark plugs, and the cylinder head, and completed an oil change. However, the engine was knocking upon starting the vehicle. The dealer informed the contact that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and advised the contact that he would need to pay an Engine Control Unit (ECU) repair fee. The failure mileage was approximately 90,000.