2016 Hyundai Tucson: engine failure

Filed Jul 1, 2026 · Engine, Transmission · PA

While driving, the vehicle experienced a sudden and severe loss of motive power accompanied by a loud, catastrophic internal knocking sound from the engine compartment. The vehicle was towed to an authorized Hyundai dealership (Piazza Hyundai of Limerick), where a certified diagnostic technician confirmed a severe internal connecting rod bearing failure (rod knock). This sudden engine failure creates a significant highway safety hazard due to the immediate loss of acceleration and power steering/brake assistance if the engine completely seizes while operational. Hyundai has issued widespread safety recalls and a 15-year/150,000-mile extended warranty (TXXM) for this exact failure mode in other engine displacements (such as the 2.0L Nu GDI), yet they have excluded the 1.6L Turbo engine from identical coverage despite it suffering from the exact same manufacturing defect and presenting the same public safety risk.

Filed Jun 26, 2026 · Engine · 119,479 miles · TX

The contact owns a 2016 Hyundai Tucson. While the contact’s daughter was driving approximately 55 MPH, the vehicle started to lose motive power. The vehicle failed to restart immediately. The vehicle was started after a while; however, the check engine warning light was illuminated. The vehicle was taken to a Goodyear Service Center to be diagnosed. The contact was informed that the engine had seized and needed to be repaired. The dealer was contacted. The manufacturer was not made aware of the failure. The failure mileage was approximately 119,479.

Filed Mar 23, 2026 · Electrical, Engine · FL

I am writing regarding the diagnosis provided for my vehicle [XXX] . I was informed today that the engine failure is being attributed to a "water hose failure" rather than the engine defects covered under the active safety recall/settlement regarding Connecting Rod Bearing failure. As there were no coolant leaks before or after the vehicle was towed to your dealership. I am formally requesting a re-evaluation and more detailed evidence. Given the known history of these engines seizing, I need to ensure this diagnosis is absolutely correct and not a symptom of the internal defect. I request the following information be provided immediately: 1. Evidence of Overheating: Did the vehicle store any specific "overheating" codes in the ECU prior to the engine shutting off? 2. Oil Pan Inspection: Has the oil pan been removed to inspect for metal shavings or debris? If the connecting rod bearings failed (the recall issue), there will likely be metallic debris in the oil, regardless of the condition of the water hose. 3. Bearing Clearance Test (BCT): Was the mandated Bearing Clearance Test performed? If not, I request that this be done, or that a teardown be performed to inspect the rod bearings specifically. 4. Causal Link: Can you provide evidence that the water hose failed causing the engine to seize, rather than the engine seizing causing a pressure spike that damaged the cooling system? I have no transportation to work and school. They would not honor a loaner. This has happened since Decemeber of 2025. I await your written response with the requested photos and technical data. My case # with Hyundai Consumer Affairs # XXX Please provide: All relevant photographs Freeze-frame and ECU data Technician diagnostic notes Results of oil pan inspection and/or BCT (if performed) Any physical evidence supporting the stated cause of failure I request this information be sent in writing at your earliest convenience. Thank you for your attention to INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U

Filed Mar 2, 2026 · Transmission · MA

My car had a KSDS knock sensor detection system campaign 966 installed in 2022 specifically to active if having rod bearing wear. Towed my car to Hyundai under the TXXM warranty and they said my bearing clearance was ok and i need new lifters and timing chain cost for repair $2900. I have asked for the full rod bearing wear test report and they will not provide it. They have had my vehicle for 20 days now and I am out of work on disability. Hyundai service center is generally expected to provide you with a report following a rod bearing wear test (often referred to as a Bearing Clearance Test or by a related service campaign, such as T6G or TSB 21-EM-004H). Here is what you can expect regarding reports and documentation: Documentation of Results: The dealership should provide a copy of the results, specifically noting if the bearing clearance passes or fails. Proof of Inspection: If the test is performed under a recall or Service Campaign (e.g., Campaign 966, 982, or T6G), they are required to document the inspection, which you can request for your records. Evidence of Damage: If the test results in a failed diagnosis, technicians often take photos of the engine internals, such as metal flakes in the oil pan or excessive wear, which are used to support the warranty claim. If the Test Passes: If your vehicle passes, ask the technician to print a copy of the results. If the Test Fails: A formal diagnosis of rod bearing failure, confirmed by this test, is required for engine replacement under the extended 15-year/150,000-mile warranty. Hyundai - Recalls +3 This is a safety issue without the full rod bearing report to consumer. Thank you for upstanding, [XXX] cell - [XXX] email - [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Feb 17, 2026 · Engine · IL

Excessive oil consumption caused engine failure on December 17, 2025. My truck stopped and I was stranded on Highway I55 South for 4 hours. Hyundai and the Extended warranty has denied fixing my truck. It is still at [XXX] Hyundai as of today. Hyundai’s failure to properly diagnose or repair this issue when it was first reported under warranty has caused financial burden, diminished vehicle value, loss of use and inconvenience, and emotional distress and stress. This is a legitimate safety concern. I am demanding resolution of an ongoing excessive oil consumption defect in my 2016 Hyundai vehicle. This defect began while the vehicle was under warranty and has continued despite proper maintenance and compliance with Hyundai’s service requirements. I expect Hyundai to honor its legal and contractual obligations without further delay. Please contact [XXX] [XXX] Hyundai) @ [XXX] for details regarding repairs, oil consumption tests, etc. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Feb 14, 2026 · Engine · OH

The engine, specifically cylinder # 3, has had a catastrophic failure at 114,000 miles. Engine repair shops and engine experts have determined the only fix is a complete engine replacement. Cost estimates are $8500 for a new engine + labor estimated at $2000. Scrap value is estimated at $1000 - $1500 The dealer from whom we bought the car in late 2015 said it is out of warranty. This is unacceptable. Please, please issue a recall on the engine of this vehicle. The vehicle is available for inspection if requested. Failure was catastrophic Problem has been confirmed by engine experts The car is not drivable to a manufacturing facility The engine has not been inspected by police nor our insurance company There we no warning lamps or messages Symptoms include shuddering at initial acceleration beginning at 75,000 miles Dealer said there was no problem and recommended and performed a transmission fluid change

Filed Jan 19, 2026 · Engine · FL

I am filing this complaint regarding my 2016 Hyundai Tucson due to excessive oil consumption. The vehicle burns oil at an abnormal rate, requiring me to add approximately one quart of engine oil every one to two weeks, even though the vehicle is driven very infrequently. This condition poses a serious safety risk because the engine could run low or completely out of oil while the vehicle is in operation, potentially causing sudden engine failure. This vehicle is used to transport my family, including children, which puts their safety at risk. I have taken the vehicle to Hyundai dealerships multiple times for full ispection , but no defect, warning, or solution was ever identified or communicated to me. There have been no warning lights or messages on the dashboard to alert me of low oil levels or engine problems, increasing the risk of failure without warning. The problem is ongoing and repeatable, and the vehicle and engine are available for inspection upon request.

Filed Jan 15, 2026 · Engine · WV

The car has been diagnosed with internal engine failure by both an independent service center and a dealership service center. The issue was described as a rod timing issue causing knocking, leading to failure of the engine. A light was not on for a majority of the issue but did start flashing before car became completely undrivable. The car was sold to me with this issue and has been driven for nearly 3 years with a power loss issue that was dismissed as turbo lag or other issues. Driving a car with this issue that does not alert with a check engine light is a major threat to driver and passenger safety as it can result in engine seizure and vehicle fires. The engine issues began at the least before 58,000 miles, with total failure occuring at roughly 96,000 miles. Hyundai is known for this issue, particularly in turbo model engines. Only once during ownership of the car did the check engine light come on prior to engine failure. When checked, it was described as a catalytic converter issue. The service center also did an oil change on the car, and the light went off. The check engine light did not come on again for more than a year. The check engine light did not come on until after the issue was diagnosed by the independent service center it was taken to in January 2026.

Filed Jan 14, 2026 · Engine · WA

On my husband's way home from work he explained to me that the car had a "hiccup" and then an engine light blinked on, then it died at an intersection. He was pretty close to home so he got it started again and drove it home. He replaced spark plugs and coil packs and it still had a misfire. We took it to an auto repair shop where they did a scan and told us it had a dead hole in cylinder 2 and that it needs a full engine replacement. The car also had an oil change just before Thanksgiving. My husband checks oil regularly and added a quart a month before the oil change and it seems to consume more oil then it should.

Filed Jan 12, 2026 · Engine · IL

Numerous issues with this vehicle. Now, when having oil change, told by the hyundai service center that it is using excessive oil and may need a new engine. In researching this problem, have discovered hyundai has had several problems with excessive oil consumption in their many of their hyundai vehicles, including the 2016 Tuscan

Filed Jan 10, 2026 · Electrical, Engine · MS

My 2016 Hyundai Tucson experienced engine failure consistent with known Hyundai engine defects. After reporting multiple battery outages, rapid oil consumption, and limited acceleration ability, outstanding warranties were checked and updated. However, the issues persisted, and the engine failed suddenly while I was driving. Hyundai denied warranty coverage without proof of the issues being unrelated to the warranty. This presents a serious safety hazard due to unexpected engine failure.

Filed Jan 5, 2026 · Engine · NY

While driving under normal conditions, my engine experienced a sudden and catastrophic failure. The check-engine light illuminated, the vehicle began shaking violently, and I was forced to pull over immediately due to safety concerns. There was no prior warning and no oil pressure or oil warning light activated at any time before or during the failure. After stopping safely, I checked the oil level and found it lower than expected. I added oil as a precaution, but the condition did not improve and the vehicle became inoperable and required towing. The engine assembly remains intact and available for inspection upon request. This failure posed a serious safety risk, as the loss of engine function occurred without warning while the vehicle was in motion, creating the risk of stalling or loss of control. The vehicle was inspected by an authorized Hyundai dealership. Hyundai Motor America denied warranty and goodwill assistance, citing mileage and alleged insufficient maintenance documentation, despite the vehicle being within the 10-year powertrain period and despite the nature of the failure. Routine maintenance was performed throughout ownership; however, some historical service records are unavailable due to the age of the vehicle and changes in service locations over time. Multiple facilities no longer retain records from that period. Notably, no oil warning indicators never activated, which raises concern regarding the failure mechanism. Hyundai has acknowledged widespread engine issues in this engine family involving oil consumption, bearing failure, and sudden engine seizure. The symptoms and progression of this failure closely align with those known defect patterns. This complaint is submitted to document a sudden engine failure presenting a clear safety concern and to assist in identifying potential defect trends. This car has undergone previous engine repair, AC condenser and entire turbo by their service department previously 2022 & 2024 respectively.